Optical unit and projector therewith

• US 10,324,362 B2
• Filed: 07/03/2018
• Issued: 06/18/2019
• Est. Priority Date: 07/04/2017
• Status: Active Grant

• Current Assignee: Konica Minolta Inc.
• Original Assignee: Konica Minolta Inc.
• Inventors: Sawai, Yasumasa, Terada, Masahiro, Imaoka, Masayuki, Imamura, Sadanobu
• Primary Examiner(s): Chowdhury, Sultan
• Application Number:
  US16/026,384
• Publication Number:
  US 20190011813A1
• Time in Patent Office: 350 Days
• CPC Class Codes: G02B 26/0833 the reflecting element being a micromechanical device, e.g. a MEMS mirror, DMD G02B26/0825 takes precedence; micromechanical devices in general B81B
• CPC Class Codes: G02B 27/0955 Lenses lenses per se G02B3/00
• CPC Class Codes: G02B 27/0972 Prisms prisms per se G02B5/04
• CPC Class Codes: G02B 27/1006 for splitting or combining different wavelengths G02B27/1086, G02B27/141 take precedence
• CPC Class Codes: G02B 27/126 The splitting element being a prism or prismatic array, including systems based on total internal reflection
• CPC Class Codes: G03B 21/008 using micromirror devices
• CPC Class Codes: G03B 21/2066 Reflectors in illumination beam in projection beam G03B21/28
• CPC Class Codes: G03B 21/28 Reflectors in projection beam in illumination beam G03B21/2066

Abstract

In an optical unit, illumination light is directed to a plurality of digital micromirror devices that produce projection light by modulating the illumination light on an image display surface according to an image signal. The optical unit emits the projection light produced by the digital micromirror devices. The optical unit includes: a reflector having an illumination light reflecting face on which the illumination light is reflected; and a prism unit composed of a plurality of first prisms. The reflected illumination light enters the prism unit via a first face of a most emergence-side first prism among the first prisms and the projection light exits via the first face.

Claims

1. An optical unit in which an illumination light is directed to a plurality of digital micromirror devices that produce projection light by modulating the illumination light on an image display surface according to an image signal, wherein the optical unit emits the projection light produced by the digital micromirror devices, the optical unit comprising:

a reflector having an illumination light reflecting face on which the illumination light is reflected; and

a prism unit composed of a plurality of first prisms, wherein the reflected illumination light enters the prism unit via a first face of a most emergence-side first prism among the first prisms and the projection light exits via the first face,

wherein

the reflector is disposed next to the first face and protrudes from the first face in a projection light exiting direction,

an optical axis of the illumination light striking, as incident light, the illumination light reflecting face and an optical axis of the projection light on the first face are on a same plane, wherein the same plane is an optical axis plane,

when a first outward normal vector to the first face is projected onto the optical axis plane, a first component vector is obtained by the first outward normal vector being projected on a same side as the optical axis of the incident light with respect to the optical axis of the projection light, and

the first component vector points in a direction along which the farther away the first component vector is from the first face, the farther away the first component vector is from the optical axis of the projection light leaving the first face.

2. The optical unit according to claim 1, wherein

at least one of the first prisms has a dichroic coat face, and

the prism unit executes color separation for the illumination light and color integration for the projection light.

3. The optical unit according to claim 1, wherein

when a second inward normal vector to an opposite face facing the first face of the first prism is projected onto the optical axis plane, a second component vector is obtained by the second inward normal vector being projected on the same side as the optical axis of the incident light with respect to the optical axis of the projection light, and

the second component vector points in a direction along which the farther away the second component vector is from the opposite face, the farther away the second component vector is from the optical axis of the projection light leaving the first face.

4. The optical unit according to claim 1, wherein

the illumination light reflecting face is disposed outside a beam of the projection light.

5. The optical unit according to claim 1, wherein

the reflector is an internal total reflection prism, and

the illumination light reflecting face is a total reflection face in the internal total reflection prism.

6. The optical unit according to claim 1, wherein

the reflector is a mirror, and

the illumination light reflecting face is a mirror face in the mirror.

7. The optical unit according to claim 1, further comprising:

an emergence-side optic having a second face, wherein the optical axis of the projection light is in a direction normal to the second face, the projection light emerges from the second face, and the emergence-side optic is disposed on a projection light exiting direction side of the first face,

wherein

a prism unit-side end part of a beam of the illumination light on the illumination light reflecting face is disposed on a same side as the prism unit with respect to the second face, and

an intersection line between the illumination light reflecting face and the second face is outside the beam of the projection light on the second face.

8. The optical unit according to claim 7, wherein

the emergence-side optic is a second prism,

the projection light enters the second prism via an entrance face of the second prism facing the first face, and

the projection light exits the second prism via the second face.

9. The optical unit according to claim 1, further comprising:

a plurality of fitting portions to which the digital micromirror devices are fitted, wherein

the fitting portions are disposed to correspond to the first prisms respectively, and

the digital micromirror devices form an image through intensity modulation on the illumination light through ON/OFF control of inclination of faces of a plurality of micromirrors that pivot about a pivot axis.

10. The optical unit according to claim 9, wherein

the micromirrors each have, as the pivot axis, two mutually perpendicular pivot axes,

each of the micromirrors is driven with respect to the two pivot axes, and

a plane perpendicular to the illumination light reflecting face:

includes the optical axis of the projection light leaving the first face,

passes through a center of one of the digital micromirror devices in a longer-side direction, and

runs parallel to a shorter-side direction.

11. The optical unit according to claim 10, further comprising:

third prisms disposed between the digital micromirror devices and the first prisms respectively,

wherein

the third prisms each have an OFF-light reflecting face that transmits, as the projection light, ON-light reflected from the micromirrors in an ON state in the digital micromirror devices and that reflects, as unnecessary light, OFF-light reflected from the micromirrors in an OFF state in the digital micromirror devices.

12. The optical unit according to claim 11, wherein

conditional formula (1) below is fulfilled:

θ

_OFF>

sin<sup>−

1</sup>(1/n)>

θ

_ON 

 

(1)

where

θ

_ON represents an angle of incidence of a ray of the ON-light with a largest angle of incidence with respect to the OFF-light reflecting face;

θ

_OFF represents an angle of incidence of a ray of the OFF-light with a smallest angle of incidence with respect to the OFF-light reflecting face; and

n represents an index of refraction of the third prisms.

13. A projector comprising:

the optical unit according to claim 9;

a light source;

an illumination optical system that emits an illumination light toward the reflector in the optical unit; and

a projection optical system that projects onto a screen, on an enlarged scale, the image displayed on the digital micromirror devices fitted to the fitting portions.

14. The projector according to claim 13, wherein

the projection optical system is disposed to face the first face in the optical unit,

the reflector is disposed below the optical axis of the projection light leaving the first face, and

the projection optical system is movable in an up-down direction.