Magnetic-drive axial-flow fluid displacement pump and turbine

• US 10,326,343 B2
• Filed: 11/13/2018
• Issued: 06/18/2019
• Est. Priority Date: 02/20/2013
• Status: Active Grant

• Current Assignee: Raymond J. Walsh
• Original Assignee: Raymond J. Walsh
• Inventors: Walsh, Raymond J.
• Primary Examiner(s): Nguyen, Tran N
• Application Number:
  US16/190,072
• Publication Number:
  US 20190103793A1
• Time in Patent Office: 217 Days
• CPC Class Codes: F01D 1/20 traversed by the working-fluid substantially axially
• CPC Class Codes: F01D 15/10 Adaptations for driving, or combinations with, electric generators
• CPC Class Codes: F02C 1/02 the working fluid being an unheated pressurised gas
• CPC Class Codes: F04D 25/06 the pump being electrically driven F04D25/08 takes precedence
• CPC Class Codes: F05D 2240/511 with permanent magnets
• CPC Class Codes: F05D 2240/515 Electromagnetic
• CPC Class Codes: F16C 2360/00 Engines or pumps in general F01 - F04
• CPC Class Codes: F16C 2360/23 Gas turbine engines in general F02C
• CPC Class Codes: F16C 32/0408 Passive magnetic bearings
• CPC Class Codes: H02K 11/21 Devices for sensing speed or position, or actuated thereby specially adapted for machines having non-mechanical commutating devices H02K29/06, H02K29/14
• CPC Class Codes: H02K 11/30 Structural association with control circuits or drive circuits
• CPC Class Codes: H02K 11/33 Drive circuits, e.g. power electronics H02K11/38 takes precedence
• CPC Class Codes: H02K 16/025 with rotors and moving stators connected in a cascade cascade arrangement of an asynchronous motor with another dynamo-electric motor or converter H02K17/34
• CPC Class Codes: H02K 21/14 with magnets rotating within the armatures
• CPC Class Codes: H02K 7/09 with magnetic bearings
• CPC Class Codes: H02K 7/14 Structural association with mechanical loads, e.g. with hand-held machine tools or fans with fan or impeller for cooling the machine H02K9/06
• CPC Class Codes: H02K 7/1823 structurally associated with turbines or similar engines

Abstract

What is disclosed are embodiments of magnetic torque transfer devices utilizing torque transfer by magnetic induction in which an induction cylinder fabricated from an electrical conductor is interposed into the gap between a pair of magnetically coupled primary and secondary rotors. Rotation of the induction cylinder relative to the coupled rotors evokes magnetic torque transfer in accordance with Lenz'"'"'s Law. The primary rotor rotates within a toroid shaped stator. The stator may be configured for rolling biphasic coil control. The secondary rotor is attached to a propeller. The device may function as a turbine when fluid is directed to flow over the propeller. The device may function as a pump when AC power is supplied to the stator. Rolling biphasic motor control includes dividing motor coils into increments, then configuring groups of contiguous increments into virtual coils, which revolve in tandem with the primary rotor so to achieve continuous and optimal torque transfer with minimum torque ripple.

Claims

1. A magnetic torque transfer device comprising:

a housing;

a stator mounted externally to said housing, said stator comprising one or more adjacent coils positioned end to end and arranged in the shape of a toroid, each of said coils having an air core said stator having a geometric axis;

the magnetic torque transfer assembly further comprising a primary rotor and a secondary rotor, said primary rotor having a plurality of permanent primary magnets positioned within said stator coaxial with said stator for passing through the air cores of said one or more coils comprising said stator, the plurality of permanent primary magnets having a primary magnetic field, and said secondary rotor positioned external to the stator and inside the housing, said secondary rotor positioned coaxial to said primary rotor, said secondary rotor comprising a plurality of permanent secondary magnets having a secondary magnetic field directed toward the primary rotor and configured to magnetically couple with the primary rotor; and

wherein the primary magnetic field is directed toward the secondary rotor and configured to magnetically couple with the secondary rotor, to thereby magnetically transfer torque between the primary rotor and the secondary rotor;

a sensor positioned to determine the location of said magnetic torque transfer assembly in relation to said stator;

a controller configured for rolling biphasic coil control, wherein said controller receives positional input from said sensor and uses said positional input to configure said stator into coil groups such that adjacent coils within a first coil group comprise coils having like polarity, and such that adjacent coils within a second coil group comprise coils have polarity opposite the polarity of said first coil group, said first coil group positioned adjacent to said second coil group, with a result that said controller configures said coil groups so as to maintain a magnet center of each primary circumferential magnet at or proximate to a border between said adjacent coil groups.

2. The torque transfer device of claim 1 further comprising an inner pipe attached to said secondary cylinder and coaxial with said secondary cylinder, said inner pipe positioned within said housing for rotation within said housing.

3. The torque transfer device of claim 2 further comprising a propeller, said propeller operationally attached to said secondary rotor.

4. The torque transfer device of claim 1 further comprising a shaft operationally connected to said secondary rotor.

5. The torque transfer device of claim 1 further comprising a passive magnetic bearing operationally attached to said secondary rotor, said passive magnetic bearing comprising at least one permanent circular magnet and at least one permanent magnet array, configured so that said permanent magnet array couples magnetically with said permanent circular magnet in a pincher effect, wherein said at least one permanent magnet array focuses magnetic flux so as to complete magnetic circuits between said magnet array and said circular magnet, with a result that axial displacement of said secondary rotor relative to said primary rotor causes an increase in magnetic reluctance and thereby limits axial displacement of said secondary rotor.

6. The torque transfer device of claim 5, wherein the passive magnetic bearing is further configured so that the at least one permanent magnet array is attached to the housing and the at least one permanent circular magnet is operationally attached to said secondary rotor.

7. The torque transfer device of claim 5, wherein the passive magnetic bearing is further configured so that the at least one permanent circular magnet is attached to the housing and the at least one permanent magnet array is operationally attached to the secondary rotor.

8. The torque transfer device of claim 2, wherein the secondary rotor is rotatably attached to said inner pipe thereby permitting rotation of said secondary rotor relative to said inner pipe, and said inner pipe further comprising an induction cylinder mounted coaxially to said inner pipe, said induction cylinder having a radius larger than said inner pipe, said induction cylinder extending between said primary rotor and said secondary rotor, such that rotation of said magnetic torque transfer assembly relative to said induction cylinder results in torque transfer between said magnetic torque transfer assembly and said induction cylinder, thereby driving rotation of said inner pipe.

9. The torque transfer device of claim 3, wherein the secondary rotor is rotatably attached to said shaft thereby permitting rotation of said secondary rotor relative to said shaft, and said shaft further comprising an induction cylinder mounted coaxially to said shaft, said induction cylinder having a radius larger than said inner pipe, said induction cylinder extending between said primary rotor and said secondary rotor, such that rotation of said magnetic torque transfer assembly relative to said induction cylinder results in torque transfer between said magnetic torque transfer assembly and said induction cylinder, thereby driving rotation of said shaft.

10. The torque transfer device of claim 2 wherein said inner pipe has a fluid bearing, said fluid bearing comprising at least one collar attached to said inner pipe, said fluid bearing configured so that the flow of fluid between said collar and said housing limits radial displacement of said collar and permits rotation of said collar relative to said housing.

11. The torque transfer device of claim 1 further comprising one or more bearings configured to constrain rotation of said primary rotor within said stator.

12. The torque transfer device of claim 11 in which said one or more bearings comprise a plain bearing.

13. The torque transfer device of claim 11 in which said one or more bearings comprise rolling-element bearings.

14. The torque transfer device of claim 13 in which said one or more adjacent coils are positioned for spacing between said coil groups, and said one or more bearings are positioned substantially exterior to said stator.

15. A fluid displacement device comprising:

a housing configured for the transfer of fluid through said housing;

a passive magnetic bearing comprising at least one permanent circular magnet and at least one permanent magnet array, configured so that said permanent magnet array couples magnetically with said permanent circular magnet in a pincher effect, wherein said at least one permanent magnet array focuses magnetic flux so as to complete magnetic circuits between said magnet array and said circular magnet, with a result that axial displacement of said inner pipe relative to said housing causes an increase in magnetic reluctance and thereby limits axial displacement of said inner pipe;

a motor configured to rotationally drive said inner pipe, wherein said motor has a stator, said stator comprising a plurality of adjacent electric coils arranged in the shape of a toroid, said stator mounted externally to the housing, said motor further comprising a torque transfer assembly that comprising a rotor assembly, wherein said rotor assembly comprising a primary rotor and a secondary rotor, said primary rotor having a plurality of permanent primary magnets positioned within the stator for passing through the stator, the plurality of permanent primary magnets having a primary magnetic field, and said secondary rotor positioned external to the stator and inside the housing, said secondary rotor attached to the inner pipe coaxially with the primary rotor, said secondary rotor comprising a plurality of permanent secondary magnets having a secondary magnetic field directed toward the primary rotor and configured to magnetically couple with the primary rotor, wherein the primary magnetic field is directed toward the secondary rotor and configured to magnetically couple with the secondary rotor, to thereby effectuate the transfer of torque from the primary rotor to the secondary rotor;

a propeller operationally attached to said secondary rotor;

a controller configured to deliver alternating current to said stator in order to urge rotation of the torque transfer assembly.

16. A fluid displacement device of claim 15, wherein said controller is configured to conduct three phase alternating electric current.

17. The fluid displacement device of claim 15 further comprising an inner pipe attached to said secondary rotor and said propeller, said inner pipe having a geometric axis coaxial with said secondary rotor.

18. The fluid displacement device of claim 17, wherein the passive magnetic bearing is further configured so that the at least one permanent magnet array is attached to the housing and the at least one permanent circular magnet is attached to the inner pipe.

19. The fluid displacement device of claim 17, wherein the passive magnetic bearing is further configured so that the at least one permanent circular magnet is attached to the housing and the at least one permanent magnet array is attached to the inner pipe.

20. The fluid displacement device of claim 17, wherein the secondary rotor is rotatably attached to said inner pipe thereby permitting rotation of said secondary rotor relative to said inner pipe, said inner pipe further comprising an induction cylinder mounted fixably and coaxially to said inner pipe, said induction cylinder having a radius larger than said inner pipe, said induction cylinder extending between said primary rotor and said secondary rotor, so as to affectuate torque transfer from the torque transfer assembly to said induction cylinder, wherein said transfer of torque from said torque transfer assembly to said induction cylinder drives rotation of said inner pipe and propeller, thereby urging the flow of fluid through said inner pipe and housing.

21. The device of claim 15 further comprising a sensor, wherein said sensor is positioned to determine the position of said rotor assembly in relation to said stator, wherein said sensor is configured to communicate said position of said rotor assembly to said controller.

22. The device of claim 21, wherein said controller is configured to selectively energize said electric coils in a rolling biphasic configuration.

23. The device of claim 21 wherein said inner pipe has a fluid bearing, said fluid bearing comprising at least one collar attached to said inner pipe, said fluid bearing configured so that the flow of fluid between said collar and said housing limits radial displacement of said collar and permits rotation of said collar relative to said housing.

24. A turbine comprising:

a housing;

a propeller comprising one or more blades;

an alternator comprising a stator and a torque transfer assembly, said stator comprising a plurality of adjacent electric coils arranged in the shape of a toroid, said stator mounted externally to the housing, said alternator comprising a torque transfer assembly, said torque transfer assembly comprising a primary rotor and a secondary rotor, said primary rotor having a plurality of permanent primary magnets positioned within the stator for passing through the stator, the plurality of permanent primary magnets having a primary magnetic field, and said secondary rotor positioned external to the stator and inside the housing, said secondary rotor positioned coaxially with said primary rotor and attached to said propeller, said secondary rotor comprising a plurality of permanent secondary magnets having a secondary magnetic field directed toward the primary rotor and configured to magnetically couple with the primary rotor, wherein the primary magnetic field is directed toward the secondary rotor and configured to magnetically couple with the secondary rotor, so that the passage of fluid through said housing and across said propeller results in rotation of said torque transfer assembly, thereby effectuating the generation of alternating current through said stator;

a passive magnetic bearing operationally attached to said secondary rotor comprising at least one permanent circular magnet and at least one permanent magnet array, configured so that said permanent magnet array couples magnetically with said permanent circular magnet in a pincher effect, wherein said at least one permanent magnet array focuses magnetic flux so as to complete magnetic circuits between said magnet array and said circular magnet, with a result that axial displacement of said secondary rotor relative to said housing causes an increase in magnetic reluctance and thereby limits axial displacement of said secondary rotor.

25. The turbine of claim 24 further comprising an inner pipe positioned within said housing, said inner pipe attached to said secondary rotor, said inner pipe further attached to said propeller.

26. The turbine of claim 25, wherein the passive magnetic bearing is further configured so that the at least one permanent magnet array is attached to the housing and the at least one permanent circular magnet is attached to the inner pipe.

27. The turbine of claim 25, wherein the passive magnetic bearing is further configured so that the at least one permanent circular magnet is attached to the housing and the at least one permanent magnet array is attached to the inner pipe.

28. The turbine of claim 25, wherein said inner pipe has at least one collar, wherein said collar is configured to generate a fluid bearing between said outer housing and said inner pipe.