Systems and methods for controlling operation of negative pressure wound therapy apparatus

• US 10,328,187 B2
• Filed: 08/04/2016
• Issued: 06/25/2019
• Est. Priority Date: 07/02/2007
• Status: Active Grant

• Current Assignee: Smith & Nephew PLC
• Original Assignee: Smith & Nephew PLC
• Inventors: Gordon, Benjamin, Turner, Jake, Hartwell, Edward, Jacob, Stephen, Wrench, Nathan, Vernon-Harcourt, Edward, Harris, David
• Primary Examiner(s): Zalukaeva, Tatyana
• Assistant Examiner(s): Treyger, Ilya Y
• Application Number:
  US15/228,987
• Publication Number:
  US 20160339156A1
• Time in Patent Office: 1,055 Days
• CPC Class Codes: A61M 1/60 Containers for suction drainage, adapted to be used with an external suction source containers not adapted for subjection to vacuum A61M1/69
• CPC Class Codes: A61M 1/78 Means for preventing overflow or contamination of the pumping systems combined with drainage containers A61M1/60
• CPC Class Codes: A61M 1/784 by filtering, sterilising or disinfecting the exhaust air, e.g. swellable filter valves
• CPC Class Codes: A61M 1/96 Suction control thereof
• CPC Class Codes: A61M 1/962 having pumping means on the suction site, e.g. miniature pump on dressing or dressing capable of exerting suction
• CPC Class Codes: A61M 1/982 with means for detecting level of collected exudate
• CPC Class Codes: A61M 1/984 portable on the body
• CPC Class Codes: A61M 2205/15 Detection of leaks
• CPC Class Codes: A61M 2205/18 with alarm
• CPC Class Codes: A61M 2205/3331 Pressure; Flow
• CPC Class Codes: A61M 2205/3334 Measuring or controlling the flow rate
• CPC Class Codes: A61M 2205/3365 Rotational speed
• CPC Class Codes: A61M 2205/42 Reducing noise
• CPC Class Codes: A61M 2205/50 with microprocessors or computers
• CPC Class Codes: A61M 2205/502 User interfaces, e.g. screens or keyboards
• CPC Class Codes: A61M 2205/7536 allowing gas passage, but preventing liquid passage, e.g. liquophobic, hydrophobic, water-repellent membranes
• CPC Class Codes: A61M 2205/8206 battery-operated
• CPC Class Codes: A61M 2209/088 on the body

Abstract

Methods and apparatuses for detecting full waste canister and/or fluid flow path blockage conditions are disclosed. Also disclosed are methods and apparatuses for controlling a pump. In some embodiments, flow of fluid can be restricted in a portion of the fluid flow path. A controller can be configured to compare a difference in pressure values upstream and downstream of a fluid flow restrictor to a pressure difference threshold, and determine based on the comparison whether to activate an alarm indicating the full waste canister condition or the fluid flow path blockage condition. The controller can be additionally or alternatively configured to determine a fluid flow using a flow meter, open a selectable valve in response to a comparison of the fluid flow with a fluid flow threshold, determine fluid flow after opening the valve, and determine based on the fluid flow after opening the valve whether to activate the alarm.

Claims

1. A method of detecting a full waste canister condition and a fluid flow path blockage condition in a negative pressure wound therapy apparatus, the method comprising:

providing a negative pressure from a negative pressure source at a first power level to a flow path configured to be fluidically connected to a wound dressing, wherein the flow path comprises a waste canister;

in response to determining that a pressure within the wound dressing has not reached a threshold pressure over a period of time;

determining a second power level for the negative pressure source, the second power level being greater than the first power level; and

in response to determining that the second power level does not satisfy a maximum power level threshold, increasing the negative pressure provided to the flow path by operating the negative pressure source at the second power level; and

detecting and indicating the presence of a blockage condition in response to determining that the pressure within the wound dressing has not reached the threshold pressure following the increase in the negative pressure provided to the flow path.

2. The method of claim 1, wherein increasing the negative pressure provided to the flow path comprises increasing a pump speed of the negative pressure source.

3. The method of claim 1, further comprising:

generating a pump speed control signal configured to increase or decrease the negative pressure provided to the flow path based on the pressure within the wound dressing, wherein the pump speed control signal is generated in response to determining that the pressure within the wound dressing has not reached the threshold pressure over the period of time, the control signal comprising a new voltage level for powering the negative pressure source.

4. The method of claim 3, further comprising:

generating a pump speed control signal configured to increase or decrease the negative pressure provided to the flow path based on a flow rate in the flow path.

5. The method of claim 4, wherein the flow rate in the flow path is determined by:

calculating an electromotive force (EMF) generated by a free-wheeling element of the negative pressure source.

6. A negative pressure wound therapy apparatus comprising:

a negative pressure source configured to provide negative pressure at a first power level to a wound dressing through a flow path, wherein the flow path comprises a conduit and a waste canister;

a pressure sensor configured to measure pressure within the wound dressing; and

a controller programmed to;

in response to determining that a pressure within the wound dressing has not reached a threshold pressure over a period of time;

determine a second power level for the negative pressure source, the second power level being greater than the first power level; and

in response to determining that the second power level does not satisfy a maximum power level threshold, increase negative pressure provided to the flow path by operating the negative pressure source at the second power level; and

detect and indicate the presence of a blockage condition in response to determining that the pressure within the wound dressing has not reached the threshold pressure following the increase in the negative pressure provided to the flow path.

7. The apparatus of claim 6, wherein increase negative pressure provided to the flow path comprises increasing a pump speed of the negative pressure source.

8. The apparatus of claim 6, wherein the controller is further configured to:

generate a pump speed control signal to increase or decrease negative pressure provided to the flow path based on the pressure within the wound dressing, wherein the pump speed control signal is generated in response to determining that the pressure in the flow path has not reached the threshold pressure over the period of time, the control signal comprising a new voltage level for powering the negative pressure source.

9. The apparatus of claim 8, wherein the controller is further configured to:

generate a pump speed control signal to increase or decrease negative pressure provided to the flow path based on a flow rate in the flow path.

10. The apparatus of claim 9, wherein the flow rate in the flow path is determined by:

calculating an electromotive force (EMF) generated by a free-wheeling element of the negative pressure source.

11. The apparatus of claim 10, further comprising a pulse width modulation (PWM) generator configured to provide a voltage level for powering the negative pressure source, wherein the PWM generator is configured to, in response to receiving a control signal, discontinue providing the voltage level for powering the negative pressure source and start providing the new drive voltage level for powering the negative pressure source.