Electrical stimulation device and method for therapeutic treatment and pain management

• US 10,328,260 B2
• Filed: 06/01/2017
• Issued: 06/25/2019
• Est. Priority Date: 04/19/2005
• Status: Active Grant

• Current Assignee: DJO LLC (Enovis Corp.)
• Original Assignee: DJO LLC (Enovis Corp.)
• Inventors: Mueller, Pierre-Yves, Masko, Marshall, Lampo, Pierre-Yves, Schonenberger, Klaus, Buhlmann, Felix, Guex, Steve, Moore, Gary L., Lavalley, Patrick
• Primary Examiner(s): Dietrich, Joseph M
• Application Number:
  US15/611,693
• Publication Number:
  US 20170361095A1
• Time in Patent Office: 754 Days
• CPC Class Codes: A61N 1/0456 Specially adapted for transcutaneous electrical nerve stimulation [TENS]
• CPC Class Codes: A61N 1/0492 Patch electrodes A61N1/0412, A61N1/0428 take precedence
• CPC Class Codes: A61N 1/322 Electromedical brushes, combs, massage devices
• CPC Class Codes: A61N 1/326 for promoting growth of cells, e.g. bone cells
• CPC Class Codes: A61N 1/36003 of motor muscles, e.g. for walking assistance
• CPC Class Codes: A61N 1/36021 for treatment of pain
• CPC Class Codes: A61N 1/37235 Aspects of the external programmer
• CPC Class Codes: A61N 1/3756 Casings with electrodes thereon, e.g. leadless stimulators

Abstract

A disposable electrical stimulation device and method for providing therapeutic treatment and pain management in a convenient, compact configuration. Electrode size and shape and relative configuration can be varied according to an intended application and use, or a universal configuration can be provided for use on almost any area of the body. The common structure of communicatively coupled dual electrodes including control circuitry and a power source accommodates a range of different sizes, configurations, stimulation treatment intensities, and other physical and electrical characteristics that can be pre-customized and packaged for specific, limited time use. The device can therefore be used in methods of providing therapy, managing pain, and achieving other treatment goals by electrical stimulation.

Claims

1. An electrical stimulation device, comprising:

a control module comprising a printed circuit board including electrical stimulation control circuitry;

a housing enclosing the control module, the housing comprising

an upper housing component and a lower cover, wherein the printed circuit board is positioned between the upper housing component and the lower cover, wherein a diameter of the upper housing component is larger than a diameter of the printed circuit board, and

a rivet extending through the upper housing component, the printed circuit board, and the lower cover along a central axis, the rivet securing the upper housing component to the printed circuit board and the lower cover such that the upper housing component can rotate about the central axis of the rivet relative to the printed circuit board and the lower cover;

an internal switch secured to an inner portion of the upper housing component, wherein the internal switch rotates with the upper housing component about the central axis relative to the printed circuit board;

a plurality of contacts positioned on the circuit board; and

a first connector disposed on the lower cover of the housing and configured to couple with a second connector of a first electrode to electrically couple the electrical stimulation control circuitry to the first electrode;

wherein rotation of the upper housing component about the central axis is configured to cause contact between the internal switch and the plurality of contacts to provide control inputs for the electrical stimulation circuitry, wherein the control inputs comprise at least one of on, off, intensity adjust up, and intensity adjust down inputs.

2. The electrical stimulation device of claim 1, wherein the electrical stimulation control circuitry comprises an electrical stimulation signal generator that generates an electrical stimulation treatment for delivery to a user.

3. The electrical stimulation device of claim 1, wherein the first connector is a female snap and the second connector is a male snap.

4. The electrical stimulation device of claim 1, wherein the first connector is configured to removably couple with the second connector.

5. The electrical stimulation device of claim 1, further comprising:

a flexible cable extending from the housing and including at its distal end a third connector configured to couple with a second electrode;

wherein, when the second electrode is coupled to the third connector, the flexible cable provides an electrical coupling between the electrical stimulation control circuitry and the second electrode.

6. The electrical stimulation device of claim 5, wherein the third connector comprises a power source.

7. The electrical stimulation device of claim 6, wherein the power source is electrically coupled to and powers the electrical stimulation control circuitry of the control module via the flexible cable.

8. The electrical stimulation device of claim 7, wherein the electrical stimulation power source is inaccessible to a user.

9. The electrical stimulation device of claim 1, further comprising a rechargeable electrical stimulation power source disposed in the housing and electrically coupled to the electrical stimulation control circuitry.

10. The electrical stimulation device of claim 9, wherein the electrical stimulation power source is inaccessible to a user.

11. The electrical stimulation device of claim 1, wherein the electrical stimulation control circuitry comprises body feedback indication circuitry.

12. The electrical stimulation device of claim 1, further comprising a single user-accessible button configured to power the electrical stimulation device on and off when depressed by a user.

13. The electrical stimulation device of claim 1, further comprising a plurality of control buttons.

14. The electrical stimulation device of claim 1, further comprising a status indicator that is configured to indicate a plurality of operating states of the electrical stimulation device.

15. The electrical stimulation device of claim 1, further comprising a load contact detection device that prevents the electrical stimulation device from delivering stimulation treatment until the electrical stimulation device is properly affixed to a user'"'"'s skin.

16. The electrical stimulation device of claim 1, wherein the electrical stimulation control circuitry further comprises circuitry configured to automatically power off the electrical stimulation device after a pre-determined period has elapsed during which no electrical stimulation treatment is provided.

17. The electrical stimulation device of claim 1, further comprising a wireless remote control comprising additional electrical stimulation control circuitry, the wireless remote control configured to wirelessly communicate with the electrical stimulation control circuitry to control stimulation treatment.

18. The electrical stimulation device of claim 1, wherein the internal switch comprises a foam-filled conductive fabric.