Apparatus, method, and system for a multi-part visoring and optic system for enhanced beam control

• US 10,330,284 B2
• Filed: 07/07/2017
• Issued: 06/25/2019
• Est. Priority Date: 07/08/2016
• Status: Active Grant

• Current Assignee: Musco Corporation
• Original Assignee: Musco Corporation
• Inventors: Gordin, Myron, DeBoef, Joel D., Heaton, Steven T., Lickiss, Chris P., McKee, Luke C.
• Primary Examiner(s): Han, Jason M
• Application Number:
  US15/644,100
• Publication Number:
  US 20180010772A1
• Time in Patent Office: 718 Days
• Field of Search: 36221701-21717, 362218-225, 36224902-24904, 36231102, 362319-325, 362341-354, 362368-372, 362418-432, 362800
• CPC Class Codes: F21V 11/00 Screens not covered by groups F21V1/00, F21V3/00, F21V7/00 or F21V9/00 characterised by cooling arrangements F21V29/502
• CPC Class Codes: F21V 11/183 pivotable
• CPC Class Codes: F21V 13/04 the elements being reflectors and refractors for vehicle rear lights F21S43/40
• CPC Class Codes: F21V 14/04 by movement of reflectors in vehicle head lamps F21S41/675
• CPC Class Codes: F21V 17/02 with provision for adjustment F21V17/04 - F21V17/08 take precedence
• CPC Class Codes: F21V 21/30 Pivoted housings or frames
• CPC Class Codes: F21V 5/007 Array of lenses or refractors for a cluster of light sources, e.g. for arrangement of multiple light sources in one plane combination of two or more refractors F21V5/008
• CPC Class Codes: F21V 7/0066 specially adapted to cooperate with point like light sources; specially adapted to cooperate with light sources the shape of which is unspecified F21V7/16 - F21V7/30 take precedence
• CPC Class Codes: F21W 2131/105 of arenas or the like
• CPC Class Codes: F21W 2131/407 for indoor arenas
• CPC Class Codes: F21Y 2105/16 square or rectangular, e.g. for light panels
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

Precision lighting design is a subcategory of lighting design which benefits from a concerted, synergistic effort to improve beam control; sports lighting is one such example. Beam control is improved when all light directing and redirecting devices are considered together, and insomuch that adverse lighting effects are best avoided when considering how all the lighting fixtures in an array interact with one another. To that end, envisioned is a multi-part visoring (i.e., light redirecting) and optic (i.e., light directing) system designed with consideration towards how a fixture lives in a mounted space—how its photometric and physical presence affects other fixtures in or proximate said space—while demonstrating improved beam control over that which is available to general purpose (e.g., indoor residential) lighting.

Claims

1. A lighting fixture for precision lighting comprising:

a. a housing comprising;

i. an interior space;

ii. an opening;

iii. a light transmissive material over the opening to at least substantially seal the interior space;

b. internal light control in the interior space of the housing comprising;

i. an array of densely packed LED light sources mounted on an LED mounting substrate having a substantially planar surface;

ii. an optic on each LED light source to produce a preliminary light output beam pattern from individual light source output beam patterns wherein the optic comprises;

1. an emitting face formed from a substantially thin sheet of optical quality silicone-based material; and

2. a holder to removably clamp and closely position the sheet over a subset of the LED light sources;

iii. an internal visor at or near at least some of the LED light sources to selectively redirect a portion of the preliminary light output beam patterns;

iv. so that a composite light output is directed out of the opening and light transmissive material of the housing from the plurality of individual redirected LED light sources outputs;

c. external light control on the housing outside the interior space comprising;

i. an external visor at or near the opening having;

1. at least a first surface that is extendable at least partially into the composite light output from the housing and has selectable;

a. reflectivity to control incident light from the composite light output;

b. pivotability relative to the housing to selectively adjust cutoff of the composite light output from the housing;

2. at least a second surface outside the composite light output from the housing; and

d. an adjustable armature to selectively aim the housing in space so to collectively provide precision lighting.

2. The lighting fixture of claim 1 wherein:

a. the holder restrains the silicone-based material from flexing; and

b. the silicone-based material is truncated in a truncation plane which is substantially coplanar with at least one plan defining length or width of the interior space of the housing.

3. The lighting fixture of claim 1 wherein the emitting face of the optic includes at least one portion having a tilt relative the substantially planar surface of the LED mounting substrate to shift a portion of the composite light output in one or more directions.

4. The lighting fixture of claim 1 wherein the internal visor comprises:

a. an elongated rail along a subset of the densely packed LED light sources; and

b. wherein the rail is selectively configured regarding;

i. height;

ii. length;

iii. thickness;

iv. material; and

v. position relative the subset of densely packed LED light sources for at least one of horizontal or vertical cutoff of the corresponding preliminary light output beam patterns.

5. The lighting fixture of claim 1 wherein the first surface of the external visor comprises one of:

a. one continuous portion or two or more separate portions, each portion selectively configured regarding;

i. specularity;

ii. material;

iii. light absorption;

iv. shape;

or

v. angular adjustability relative to the other portions of the external visor or the housing.

6. The lighting fixture of claim 1 wherein the second surface of the external visor comprises ribbing.

7. The lighting fixture of claim 6 wherein the ribbing is selectively configured regarding:

a. rib height;

b. rib spacing;

c. rib width;

d. rib angle;

e. material or processing method;

f. reflectivity; and

g. continuous or separated sections.

8. The lighting fixture of claim 1 in combination with a plurality of additional said fixtures mounted in a fixture array on a support structure comprising one of the following positioned relative to a target area to be illuminated:

a. a pole;

b. a tower; and

c. a superstructure.

9. The combination of claim 8 further comprising a plurality of additional said fixture arrays each on a said support structure placed at different locations relative to the target area to be illuminated.

10. The combination of claim 8 wherein the second surface of the external visor of at least some of said fixtures comprises ribbing, and wherein the at least some fixtures with second surface ribbing are lower in position in the fixture arrays than the fixtures without second surface ribbing.

11. A method of illuminating a target area or space with precision lighting fixtures comprising:

a. elevating a plurality of aimed arrays of lighting fixtures on support structures at different locations relative to the target area or space, each lighting fixture comprising a plurality of densely packed LED light sources sealed in a housing with a light transmissive material;

b. controlling light and glare at each lighting fixture for a given location and elevation and aiming direction of each lighting fixture relative to the target area of space by;

i. producing preliminary light output beam patterns from each LED light source by positioning an optic relative the LED light sources;

ii. selectively redirecting a portion of the preliminary light output beam patterns within the sealed housing by positioning a visor in the housing relative to the LED light sources to produce a composite light output which is directed out of the light transmissive material of the housing;

iii. selectively redirecting a portion of the composite light output outside the sealed housing with a first stationary surface of an external visor; and

iv. selectively cutting off the composite light output outside the sealed housing with a first pivotable surface of the external visor that at least partially extends into a portion of composite light output.

12. The method of claim 11 wherein the target area or space comprises a plane and a space above the plane, and wherein the method further comprises aiming a subset of the arrays of lighting fixtures towards the space above the plane.

13. The method of claim 12 wherein the step of aiming a subset of the arrays of lighting fixtures towards the plane comprises pivoting a plurality of adjustable armatures each affixed to a lighting fixture of said subset.

14. The method of claim 13 wherein the support structures comprise poles and a plurality of adjustable armatures are mounted near the top of the poles and the subset of the arrays of lighting fixtures aimed towards the plane are aimed towards the bottom of the poles.

15. The method of claim 14 wherein the step of aiming a subset of the arrays of lighting fixtures towards the space above the plane comprises pivoting a plurality of adjustable armatures each affixed to a lighting fixture of said subset of the arrays of lighting fixtures aimed towards the space above the plane.

16. The method of claim 15 wherein the plurality of adjustable armatures affixed to each of the lighting fixtures in the subset of the arrays of lighting fixtures aimed towards the space above the plane are mounted near the bottom of the poles and the subset of the arrays of lighting fixtures aimed towards the space above the plane are aimed towards the top of the poles.