Capacitive pressure difference sensor and method for its manufacture

• US 10,330,548 B2
• Filed: 06/08/2015
• Issued: 06/25/2019
• Est. Priority Date: 06/23/2014
• Status: Active Grant

• Current Assignee: Endress+Hauser SE+Co. KG (Endress+Hauser AG)
• Original Assignee: Endress+Hauser SE+Co. KG (Endress+Hauser AG)
• Inventors: Teipen, Rafael, Lemke, Benjamin
• Primary Examiner(s): Caputo, Lisa M
• Assistant Examiner(s): Hopkins, Brandi N
• Application Number:
  US15/320,079
• Publication Number:
  US 20170146416A1
• Time in Patent Office: 1,478 Days
• CPC Class Codes: G01L 13/025 using diaphragms
• CPC Class Codes: G01L 9/0073 using a semiconductive diaphragm

Abstract

A pressure difference sensor includes first and second counterelectrodes, a conductive disk between the counterelectrodes, a first insulating layer connecting an outer edge of the disk with an outer edge of the first counterelectrode forming a first pressure chamber, a second insulating layer connecting an outer edge of the disk with an outer edge of the second counterelectrode forming a second pressure chamber, an opening in the first counterelectrode, via which the first pressure chamber is contactable with a first pressure, and an opening in the second counterelectrode, via which the second pressure chamber is contactable with a second pressure. The disk is divided into inner and outer regions, the inner region includes a measuring membrane arranged between the two pressure chambers and an edge region, the inner region forms with each of the counterelectrodes a capacitor having a capacitance dependent on a pressure difference acting on the measuring membrane.

Claims

1. A pressure difference sensor, comprising:

first and second counterelectrodes;

a conductive disk arranged between said first and second counterelectrodes;

a first insulating layer, via which an outer edge of said conductive disk is connected with an outer edge of said first counterelectrode to form a first pressure chamber;

a second insulating layer, via which an outer edge of said conductive disk is connected with an outer edge of said second counterelectrode to form a second pressure chamber;

an opening provided in said first counterelectrode, via which opening said first pressure chamber is contactable with a first pressure; and

an opening provided in said second counterelectrode, via which opening said second pressure chamber is contactable with a second pressure, wherein;

said conductive disk is divided by a moat into an inner region serving as an electrode and an outer region electrically insulated therefrom by said moat;

said inner region includes a measuring membrane arranged between said two pressure chambers and an edge region surrounding said measuring membrane and clamped between the inner edges of said two insulating layers; and

said inner region forms with each of said counterelectrodes, in each case, a capacitor having a capacitance dependent on a pressure difference between said first and said second pressures acting on said measuring membrane;

wherein the capacitors are composed, in each case, of an inner capacitor portion, whose capacitor surfaces correspond to the area of the measuring membrane, and an outer capacitor portion externally surrounding the inner capacitor portion and wherein the area of the moat and the area of the total outer region of the disk do not, due to the moat, contribute to the capacitor surface of the outer capacitor portions.

2. The pressure difference sensor as claimed in claim 1, wherein:

said inner region includes a connection region, especially a spit shaped connection region, extending to the edge of said disk.

3. The pressure difference sensor as claimed in claim 2, wherein:

said insulating layer arranged between said disk and said second counterelectrode has a recess exposing at least a portion of said connection region;

said second counterelectrode has a recess communicating with said recess of said insulating layer; and

an electrical connection of the inner region serving as electrode occurs through said recess in said counterelectrode and said recess in said second insulating layer.

4. The pressure difference sensor as claimed in claim 3, wherein:

the connection of said inner region occurs via a conductive trace, especially a conductive trace applied by sputter deposition of a metallization;

said conductive trace extends from said connection region along a lateral surface of said second insulating layer and a lateral surface of said second counterelectrode to a rear side of said second counterelectrode facing away from said disk; and

between said conductive trace and the surfaces of said second counterelectrode, on which said conductive trace extends, an insulation layer is provided.

5. The pressure difference sensor as claimed in claim 1, wherein:

said moat has a moat width greater than or equal to 5 μ

m.

6. The pressure difference sensor as claimed in claim 5, wherein:

said moat has a moat width, which is greater than or equal to a fourth of a thickness of said disk.

7. The pressure difference sensor as claimed in claim 1, wherein:

said edge region of said inner region clamped between said inner edges of said two insulating layers has a width, which is greater than or equal to 500 μ

m.

8. The pressure difference sensor as claimed in claim 1, wherein:

connections are applied to said first and said second counterelectrodes, especially as sputter deposited metallizations, via which said counterelectrodes are electrically connectable.

9. The pressure difference sensor as claimed in claim 1, wherein:

said first and said second counterelectrodes are single pieces, especially pieces of silicon;

said disk is a silicon disk, especially a silicon disk manufactured of a top layer (DSi) of an SOI wafer; and

said first and said second insulating layers are silicon oxide layers.

10. A method for operating a pressure difference sensor comprising first and second counterelectrodes;

a conductive disk arranged between said first and second counterelectrodes;

a first insulating layer, via which an outer edge of said conductive disk is connected with an outer edge of said first counterelectrode to form a first pressure chamber;

a second insulating layer, via which an outer edge of said conductive disk is connected with an outer edge of said second counterelectrode to form a second pressure chamber;

an opening provided in said first counterelectrode, via which opening said first pressure chamber is contactable with a first pressure; and

an opening provided in said second counterelectrode, via which opening said second pressure chamber is contactable with a second pressure, wherein;

said conductive disk is divided by a moat into an inner region serving as an electrode and an outer region electrically insulated therefrom by said moat;

said inner region includes a measuring membrane arranged between said two pressure chambers and an edge region surrounding said measuring membrane and clamped between the inner edges of said two insulating layers; and

said inner region forms with each of said counterelectrodes, in each case, a capacitor having a capacitance dependent on a pressure difference between said first and said second pressures acting on said measuring membrane, the method comprising the steps of;

determining the pressure difference acting on the measuring membrane, based on a capacitance of a first capacitor formed by the disk inner region serving as electrode and the first counterelectrode and/or a capacitance of a second capacitor formed by the disk inner region serving as electrode and the second counterelectrode and/or

determining a measure for a system pressure acting equally on the two sides of the pressure difference sensor based on a capacitance of a capacitor formed by the first and second counterelectrodes;

wherein the capacitors are composed, in each case, of an inner capacitor portion, whose capacitor surfaces correspond to the area of the measuring membrane, and an outer capacitor portion externally surrounding the inner capacitor portion and wherein the area of the moat and the area of the total outer region of the disk do not, due to the moat, contribute to the capacitor surface of the outer capacitor portions.

11. The method for manufacture of a pressure difference sensor as claimed in claim 10, especially a method executable in an undivided wafer for parallel manufacture of a plurality of equally constructed pressure difference sensors, wherein:

the moat is introduced into a top, disk forming layer (DSi) of an SOI wafer, especially etched in by deep reactive ion etching (DRIE);

the first insulating layer is manufactured from an insulation layer (ISiO2) applied on a support layer (TSi) of a first silicon wafer, wherein a region of the insulation layer (ISiO2) surrounded externally by a remaining edge of the insulation layer (ISiO2) forming the first insulating layer is removed, especially etched away by an etching method executed with buffered hydrofluoric acid (BHF);

the first counterelectrode is manufactured from the support layer (TSi) of the first silicon wafer by introducing into the support layer (TSi) a hollow forming the opening of the first counterelectrode, especially etched in by means of deep reactive ion etching (DRIE) or by means of an etching method executed with potassium hydroxide (KOH);

the insulation layer (ISiO2) of the first silicon wafer is connected in such a manner with the top layer (DSi) of the SOI wafer, especially connected by means of silicon fusion bonding, that the opening of the first counterelectrode is located over the measuring membrane;

the top layer (DSi) of the SOI wafer is exposed by removing the support layer (TSi) of the SOI wafer, especially etched away by means of deep reactive ion etching (DRIE) or by means of an etching method executed with potassium hydroxide (KOH), and by removing an insulation layer (ISiO2) of the SOI wafer exposed thereby, especially etched away by an etching method executed with buffered hydrofluoric acid (BHF), by a reactive ion etching method (RIE) or by a deep reactive ion etching method (DRIE);

the second insulating layer is manufactured from an insulation layer (ISiO2) applied on a support layer (TSi) of a second silicon wafer, wherein a region of the insulation layer (ISiO2) externally surrounded by a remaining edge of the insulation layer (ISiO2) forming the second insulating layer is removed, especially etched away by an etching method executed with buffered hydrofluoric acid (BHF);

the second counterelectrode is manufactured from the support layer (TSi) of the second silicon wafer by introducing into the support layer (TSi) a hollow forming the opening of the second counterelectrode, especially etched in by means of deep reactive ion etching (DRIE) or an etching method executed with potassium hydroxide (KOH); and

the second silicon wafer is connected in such a manner with the top layer (DSi) of the SOI wafer connected with the first silicon wafer, especially connected by silicon fusion bonding, that the the openings of the two counterelectrodes lie opposite one another on both sides of the measuring membrane.

12. The method as claimed in claim 11, wherein:

the inner region includes the connection region extending to the edge of the disk;

in the manufacturing of the second insulating layer a recess exposing at least a portion of the connection region is produced in the insulating layer; and

in the manufacturing of the second counterelectrode a recess in the second counterelectrode communicating with the recess in the insulating layer is produced.

13. The method as claimed in claim 11, wherein:

a plurality of equally constructed pressure difference sensors are manufactured in parallel on an undivided wafer, wherein the pressure difference sensors are manufactured pairwise next to one another in such a manner that;

the connection regions of the two pressure difference sensors of each pair adjoin one another;

the pressure difference sensors are constructed mirror symmetrically to a dividing line extending between the connection regions of the pairs, along which line the undivided wafer is separated in the case of final separating of the pressure difference sensors;

the mutually adjoining recesses in the second insulating layers of each pair are produced by removing a single continuous region of the insulation layer (ISiO2) of the second silicon wafer; and

the mutually adjoining recesses in the second counterelectrodes of each pair are produced by introducing a single hollow into the support layer (TSi) of the second silicon wafer.