Detecting internal short circuits in batteries

• US 10,330,739 B2
• Filed: 08/24/2016
• Issued: 06/25/2019
• Est. Priority Date: 08/24/2016
• Status: Active Grant

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Quiambao, Jimmy M., Peck, James L.
• Primary Examiner(s): Grant, Robert
• Application Number:
  US15/246,194
• Publication Number:
  US 20180062401A1
• Time in Patent Office: 1,035 Days
• Field of Search: 320118
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: G01R 31/392 Determining battery ageing or deterioration, e.g. state of health
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: G01R 31/50 Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections testing of sparking plugs H01T13/58
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults
• CPC Class Codes: H02J 7/0018 using separate charge circuits
• CPC Class Codes: H02J 7/00309 Overheat or overtemperature protection

Abstract

A battery management system (BMS) described herein determines the internal resistance for a cell that may have an internal short circuit. In one aspect, the BMS monitors the voltage across each of a plurality cells that are coupled in series. If the voltage across one of the cells differs from the voltages across the other cells, the BMS can flag the cell as potentially having an internal short circuit. Once flagged, the BMS can use a simulator that stores a model cell that has similar characteristics as the cells monitored by the BMS to determine the internal resistance of the flagged cell. In one aspect, the simulator changes the value of a surrogate resistor that is parallel with the model cell until the voltage across the model cell matches the voltage of the flagged cell. The value of the surrogate resistor indicates the internal resistance of the flagged cell.

Claims

1. A system, comprising:

a plurality of cells coupled in series to power a load;

a battery management system configured to;

identify a flagged cell of the plurality of cells that has an electrical parameter different from another cell of the plurality of cells;

simulate a cell model representing one of the plurality of cells;

change a value of a simulated surrogate resistor until a first voltage across the cell model equals a second voltage across the flagged cell, wherein the value of the simulated surrogate resistor is assigned as a value of an internal resistance of the flagged cell;

track an efficiency value for the flagged cell over time; and

determine whether the internal resistance of the flagged cell is due to an internal short in the flagged cell based on changes in the efficiency value.

2. The system of claim 1, wherein the battery management system is configured to:

upon determining the value of the internal resistance of the flagged cell does not satisfy a threshold, discharge the flagged cell and disconnect the flagged cell from the load; and

upon determining the value of the internal resistance of the flagged cell satisfies the threshold, prevent the flagged cell from being at least one overcharged and over-discharged during at least one of a charge cycle and a discharge cycle using a spare cell selectively coupled to the flagged cell, wherein the spare cell at least one of;

sinks charge and provides charge during at least one of the charge cycle and the discharge cycle.

3. The system of claim 2, wherein the battery management system is configured to:

monitor the charge sunk by, or sourced by, the spare cell during at least one of the charge cycle and the discharge cycle; and

determine total energy stored in, or drained from, the spare cell during at least one of the charge cycle and the discharge cycle.

4. The system of claim 1, wherein the battery management system is configured to:

upon determining the internal resistance is due to the internal short in the flagged cell, determine if the internal short is a resistive short or a kinetic short; and

estimate a time when the internal short can cause a failure of the flagged cell based on whether in internal short is resistive or kinetic.

5. The system of claim 4, wherein the battery management system is configured to:

upon determining the estimated time satisfies a threshold, permit the flagged cell to be charged or discharged during a charge or discharge cycle; and

upon determining the estimated time does not satisfy the threshold, discharge the flagged cell and disconnect the flagged cell from the load.

6. The system of claim 1, wherein the plurality of cells are individual cells in a lithium ion battery, and wherein the electrical parameter is a respective voltage measured across each of the plurality of cells.

7. A computing system, comprising:

at least one computer processor; and

a memory storing a program, wherein, when executed by the computer processor, the program is configured to perform an operation comprising;

identifying a flagged cell of a plurality of cells that has an electrical parameter different from another cell of the plurality of cells, wherein the plurality of cells are coupled in series to power a load;

simulating a cell model representing one of the plurality of cells;

changing a value of a simulated surrogate resistor until a first voltage across the cell model equals a second voltage across the flagged cell, wherein the value of the simulated surrogate resistor is assigned as a value of an internal resistance of the flagged cell;

tracking an efficiency value for the flagged cell over time; and

determining whether the internal resistance of the flagged cell is due to an internal short in the flagged cell based on changes in the efficiency value.

8. The computing system of claim 7, wherein the operation further comprises:

upon determining the value of the internal resistance of the flagged cell does not satisfy a threshold, discharging the flagged cell and disconnecting the flagged cell from the load; and

upon determining the value of the internal resistance of the flagged cell satisfies the threshold, preventing the flagged cell from being at least one overcharged and over-discharged during at least one of a charge cycle and a discharge cycle using a spare cell selectively coupled to the flagged cell, wherein the spare cell at least one of;

sinks charge and provides charge during at least one of the charge cycle and the discharge cycle.

9. The computing system of claim 8, wherein the operation further comprises:

monitoring the charge sunk by, or sourced by, the spare cell during at least one of the charge cycle and the discharge cycle; and

determining total energy stored in, or drained from, the spare cell during at least one of the charge cycle and the discharge cycle.

10. The computing system of claim 7, wherein the operation further comprises:

upon determining the internal resistance is due to the internal short in the flagged cell, determining if the internal short is a resistive short or a kinetic short; and

estimating a time when the internal short can cause a failure of the flagged cell based on whether in internal short is resistive or kinetic.

11. The computing system of claim 10, wherein the operation further comprises:

upon determining the estimated time satisfies a threshold, permitting the flagged cell to be charged or discharged during a charge or discharge cycle; and

upon determining the estimated time does not satisfy the threshold, discharging the flagged cell and disconnect the flagged cell from the load.

12. The computing system of claim 7, wherein the plurality of cells are individual cells in a lithium ion battery, and wherein the electrical parameter is a respective voltage measured across each of the plurality of cells.

13. A method for monitoring a plurality of cells of a battery coupled in series to power a load, the method comprising:

identifying a flagged cell of the plurality of cells that has an electrical parameter different from another cell of the plurality of cells;

simulating, using one or more processors, a cell model representing one of the plurality of cells; and

changing a value of a simulated surrogate resistor until a first voltage across the cell model equals a second voltage across the flagged cell, wherein the value of the simulated surrogate resistor is assigned as a value of an internal resistance of the flagged cell;

tracking an efficiency value for the flagged cell over time; and

determining whether the internal resistance of the flagged cell is due to an internal short in the flagged cell based on changes in the efficiency value.

14. The method of claim 13, further comprising:

upon determining the value of the internal resistance of the flagged cell does not satisfy a threshold, discharging the flagged cell and disconnecting the flagged cell from the load; and

upon determining the value of the internal resistance of the flagged cell satisfies the threshold, prevent the flagged cell from being at least one overcharged and over-discharged during at least one of a charge cycle and a discharge cycle using a spare cell selectively coupled to the flagged cell, wherein the spare cell at least one of;

sinks charge and provides charge during at least one of the charge cycle and the discharge cycle.

15. The method of claim 14, further comprising:

monitoring the charge sunk by, or sourced by, the spare cell during at least one of the charge cycle and the discharge cycle; and

determining total energy stored in, or drained from, the spare cell during at least one of the charge cycle and the discharge cycle.

16. The method of claim 13, further comprising:

upon determining the internal resistance is due to the internal short in the flagged cell, determining if the internal short is a resistive short or a kinetic short; and

estimating a time when the internal short can cause a failure of the flagged cell based on whether in internal short is resistive or kinetic.

17. The method of claim 16, further comprising:

upon determining the estimated time satisfies a threshold, permitting the flagged cell to be charged or discharged during a charge or discharge cycle; and

upon determining the estimated time does not satisfy the threshold, discharging the flagged cell and disconnect the flagged cell from the load.

18. A system, comprising:

a plurality of cells coupled in series to power a load;

a battery management system configured to;

identify a flagged cell of the plurality of cells that has an electrical parameter different from another cell of the plurality of cells;

simulate a cell model representing one of the plurality of cells;

change a value of a simulated surrogate resistor until a first voltage across the cell model equals a second voltage across the flagged cell, wherein the value of the simulated surrogate resistor is assigned as a value of an internal resistance of the flagged cell;

upon determining the value of the internal resistance of the flagged cell does not satisfy a threshold, discharge the flagged cell and disconnect the flagged cell from the load; and

upon determining the value of the internal resistance of the flagged cell satisfies the threshold, prevent the flagged cell from being at least one overcharged and over-discharged during at least one of a charge cycle and a discharge cycle using a spare cell selectively coupled to the flagged cell, wherein the spare cell at least one of;

sinks charge and provides charge during at least one of the charge cycle and the discharge cycle.

19. The system of claim 18, wherein the battery management system is configured to:

monitor the charge sunk by, or sourced by, the spare cell during at least one of the charge cycle and the discharge cycle; and

determine total energy stored in, or drained from, the spare cell during at least one of the charge cycle and the discharge cycle.

20. The system of claim 18, wherein the battery management system is configured to:

track an efficiency value for the flagged cell over time; and

determine whether the internal resistance of the flagged cell is due to an internal short in the flagged cell based on changes in the efficiency value.

21. The system of claim 18, wherein the plurality of cells are individual cells in a lithium ion battery, and wherein the electrical parameter is a respective voltage measured across each of the plurality of cells.