Triple axis sensor on a single layer printed circuit

• US 10,330,742 B2
• Filed: 12/23/2016
• Issued: 06/25/2019
• Est. Priority Date: 12/23/2016
• Status: Active Grant

• Current Assignee: Biosense Webster Israel Ltd. (Johnson & Johnson)
• Original Assignee: Biosense Webster Israel Ltd. (Johnson & Johnson)
• Inventors: Govari, Assaf
• Primary Examiner(s): Nguyen, Hoa C
• Assistant Examiner(s): Tso, Stanley
• Application Number:
  US15/390,388
• Publication Number:
  US 20180180684A1
• Time in Patent Office: 914 Days
• Field of Search: 174261
• CPC Class Codes: A61B 1/04 combined with photographic or television appliances
• CPC Class Codes: A61B 2562/0223 Magnetic field sensors
• CPC Class Codes: A61B 2562/046 in a matrix array
• CPC Class Codes: A61B 5/062 using magnetic field
• CPC Class Codes: A61B 5/318 Heart-related electrical modalities, e.g. electrocardiography [ECG]
• CPC Class Codes: A61B 5/6847 mounted on an invasive device
• CPC Class Codes: G01R 33/0005 Geometrical arrangement of magnetic sensor elements; Apparatus combining different magnetic sensor types G01R33/0206 takes precedence
• CPC Class Codes: G01R 33/0052 Manufacturing aspects; Manufacturing of single devices, i.e. of semiconductor magnetic sensor chips devices based on galvano-magnetic effect or the like H10N50/85
• CPC Class Codes: G01R 33/0206 Three-component magnetometers
• CPC Class Codes: H01F 41/041 Printed circuit coils apparatus or processes for manufacturing printed circuits in general H05K3/00
• CPC Class Codes: H01F 5/003 Printed circuit coils
• CPC Class Codes: H05K 1/028 Bending or folding regions of flexible printed circuits H05K1/0283 takes precedence
• CPC Class Codes: H05K 1/115 Via connections; Lands around holes or via connections H05K1/112 takes precedence
• CPC Class Codes: H05K 1/118 specially for flexible printed circuits, e.g. using folded portions
• CPC Class Codes: H05K 1/144 Stacked arrangements of planar printed circuit boards
• CPC Class Codes: H05K 1/165 incorporating printed inductors
• CPC Class Codes: H05K 2201/0154 Polyimide
• CPC Class Codes: H05K 2201/051 Rolled
• CPC Class Codes: H05K 2201/056 Folded around rigid support or component
• CPC Class Codes: H05K 2201/09445 Pads for connections not located at the edge of the PCB, e.g. for flexible circuits
• CPC Class Codes: H05K 2201/096 : Vertically aligned vias, holes or stacked vias
• CPC Class Codes: H05K 2201/09672 : Superposed layout, i.e. in different planes
• CPC Class Codes: H05K 2201/10151 : Sensor
• CPC Class Codes: H05K 3/103 : by bonding or embedding conductive wires or strips
• CPC Class Codes: H05K 3/20 : by affixing prefabricated conductor pattern H05K1/187, H05K3/046, H05K3/4658, H05K3/4682 takes precedence
• CPC Class Codes: H05K 3/4038 : Through-connections; Vertical interconnect access [VIA] connections H05K3/403, H05K3/42 take precedence

Abstract

Apparatus, including a flexible insulating substrate, having a first side and a second side, rolled about an axis parallel to the substrate. The apparatus also includes a first conducting spiral that is right-handed relative to a normal to the substrate, and a second conducting spiral that is left-handed relative to the normal, formed on the first side of the substrate. The first conducting spiral has a first initial termination and a first final termination, the second conducting spiral has a second initial termination and a second final termination, the spirals have a displacement therebetween, with a preset magnitude so that when the substrate is rolled about the axis the first initial termination aligns with the second initial termination. The apparatus also has a via penetrating the substrate from the first side to the second side so as to interconnect the first initial termination and the second initial termination.

Claims

1. Apparatus, comprising:

a flexible insulating substrate, having a first side and a second side, rolled about an axis parallel to the substrate;

a first planar conducting spiral that is right-handed relative to a normal to the substrate, and a second planar conducting spiral that is left-handed relative to the normal, formed on the first side of the substrate,

the first conducting spiral having a first initial termination and a first final termination,

the second conducting spiral having a second initial termination and a second final termination,

the spirals having a displacement therebetween, with a preset magnitude so that when the substrate is rolled about the axis the first initial termination aligns with the second initial termination;

and a via penetrating the substrate from the first side to the second side so as to interconnect the first initial termination and the second initial termination;

a third planar conducting spiral that is right-handed relative to the normal to the substrate, and a fourth planar conducting spiral that is left-handed relative to the normal, formed on the first side of the substrate,

the third conducting spiral having a third initial termination and a third final termination, the fourth conducting spiral having a fourth initial termination and a fourth final termination,

the third and the fourth spirals having the displacement with the preset magnitude therebetween,

and wherein a first line segment joining the third and the fourth spirals has a second displacement from a second line segment joining the first and the second spirals, and so that when the substrate is rolled about the axis the third initial termination aligns with the fourth initial termination;

and a second via penetrating the substrate from the first side to the second side so as to interconnect the third initial termination and the fourth initial termination.

2. The apparatus according to claim 1, wherein at least one of the first and the second conducting spirals comprises a rectilinear element.

3. The apparatus according to claim 1, wherein at least one of the first and the second conducting spirals comprises a curvilinear element.

4. The apparatus according to claim 1, wherein when the substrate is rolled about the axis the first final termination aligns with the second final termination.

5. The apparatus according to claim 1, wherein the first conducting spiral is a mirror image of the second conducting spiral.

6. The apparatus according to claim 1, and comprising:

a third planar conducting spiral that is right-handed relative to the normal to the substrate, formed on the first side of the substrate, and that comprises a third initial termination and a third final termination, the third spiral having a further displacement from the second spiral so that when the substrate is rolled about the axis the second final termination aligns with the third final termination; and

a second via penetrating the substrate from the first side to the second side so as to interconnect the second final termination and the third final termination.

7. The apparatus according to claim 1, wherein when the substrate is rolled about the axis an angle between a first line, from the first spiral to the axis, and a second line, from the third spiral to the axis, is 90°

.

8. The apparatus according to claim 1, wherein when the substrate is rolled about the axis a first plane, containing a first line from the first spiral to the axis and orthogonal to the axis, is disjoint from a second plane, containing a second line from the third spiral to the axis and orthogonal to the axis.

9. The apparatus according to claim 1, wherein the second displacement is parallel to the axis.

10. The apparatus according to claim 1, and comprising a magnetic tracking system, and wherein, when the substrate is rolled about the axis and the via interconnects the first and second initial terminations the first and second conducting spirals operate as a sensing coil in the magnetic tracking system.