Optical module and associated methods

• US 10,330,875 B2
• Filed: 02/01/2018
• Issued: 06/25/2019
• Est. Priority Date: 02/01/2017
• Status: Active Grant

• Current Assignee: Ayar Labs, Inc.
• Original Assignee: Ayar Labs, Inc.
• Inventors: Fini, John, Meade, Roy Edward, Wade, Mark, Sun, Chen, Stojanovic, Vladimir, Wright, Alexandra
• Primary Examiner(s): Pak, Sung H
• Application Number:
  US15/886,822
• Publication Number:
  US 20180217344A1
• Time in Patent Office: 509 Days
• CPC Class Codes: G02B 6/4203 Optical features
• CPC Class Codes: G02B 6/4214 the intermediate optical element having redirecting reflective means, e.g. mirrors, prisms for deflecting the radiation from horizontal to down- or upward direction toward a device G02B6/4246 takes precedence
• CPC Class Codes: G02B 6/4216 incorporating polarisation-maintaining fibres polarisation-maintaining fibres per se G02B6/105
• CPC Class Codes: G02B 6/4243 Mounting of the optical light guide into a groove mounting optical light guides into a groove in general G02B6/3636
• CPC Class Codes: G02B 6/4246 Bidirectionally operating package structures
• CPC Class Codes: G02B 6/4249 comprising arrays of active devices and fibres
• CPC Class Codes: G02B 6/43 Arrangements comprising a plurality of opto-electronic elements and associated optical interconnections
• CPC Class Codes: H04B 10/40 Transceivers
• CPC Class Codes: H04B 10/801 using optical interconnects, e.g. light coupled isolators, circuit board interconnections

Abstract

An optical module includes a laser light supply system and a chip disposed within a housing. The chip includes a laser input optical port and a transmit data optical port and a receive data optical port. The optical module includes a link-fiber interface exposed at an exterior surface of the housing. The link-fiber interface includes a transmit data connector and a receive data connector. The optical module includes a polarization-maintaining optical fiber connected between a laser output optical port of the laser light supply system and the laser input optical port of the chip. The optical module includes a first non-polarization-maintaining optical fiber connected between the transmit data optical port of the chip and the transmit data connector of the link-fiber interface. The optical module includes a second non-polarization-maintaining optical fiber connected between the receive data optical port of the chip and the receive data connector of the link-fiber interface.

Claims

1. An optical module, comprising:

a housing;

a laser light supply system disposed within the housing, the laser light supply system having a laser output optical port;

a chip disposed within the housing, the chip having a laser input optical port and a transmit data optical port and a receive data optical port;

a link-fiber interface exposed at an exterior surface of the housing, the link-fiber interface including a transmit data connector and a receive data connector;

a polarization-maintaining optical fiber optically connected between the laser output optical port and the laser input optical port of the chip;

a first non-polarization-maintaining optical fiber optically connected between the transmit data optical port of the chip and the transmit data connector of the link-fiber interface; and

a second non-polarization-maintaining optical fiber optically connected between the receive data optical port of the chip and the receive data connector of the link-fiber interface;

a chip connector attached to the chip, the chip connector having one or more angled light turning elements, at least one of the one or more angled turning elements configured and positioned to re-direct light from the polarization-maintaining optical fiber into the laser input optical port of the chip, at least one of the one or more angled turning elements configured and positioned to re-direct light from the transmit data optical port of the chip into the first non-polarization-maintaining optical fiber, at least one of the one or more angled turning elements configured and positioned to re-direct light from the second non-polarization-maintaining optical fiber into the receive data optical port of the chip.

2. The optical module as recited in claim 1, further comprising:

a laser connector configured to direct laser light output from the laser light supply system to the polarization-maintaining optical fiber.

3. The optical module as recited in claim 2, wherein the laser connector is configured to turn the laser light between the laser output optical port and the polarization-maintaining optical fiber.

4. The optical module as recited in claim 1, wherein the laser light supply system has multiple laser output optical ports,

wherein the chip has multiple laser input optical ports,

wherein the chip has a separate transmit data optical port for each of the multiple laser input optical ports,

wherein the chip has a separate receive data optical port for each of the multiple laser input optical ports,

wherein the link-fiber interface includes a separate transmit data connector for each transmit data optical port of the chip,

wherein the link-fiber interface includes a separate receive data connector for each receive data optical port of the chip,

wherein each laser output optical port is optically connected to a corresponding one of the multiple laser input optical ports of chip through a separate polarization-maintaining optical fiber,

wherein each transmit data optical port is connected to a corresponding transmit data connector of the link-fiber interface through a separate non-polarization-maintaining optical fiber, and

wherein each receive data optical port is connected to a corresponding receive data connector of the link-fiber interface through a separate non-polarization-maintaining optical fiber.

5. The optical module as recited in claim 4, wherein the multiple laser output optical ports include four laser output optical ports, and wherein the multiple laser input optical ports include four laser input optical ports, and wherein the chip includes four transmit data optical ports, and wherein the chip includes four receive data optical ports, and wherein the link-fiber interface includes four transmit data connectors, and wherein the link-fiber interface includes four receive data connectors.

18. The optical module as recited in claim 1, wherein the chip connector includes a plurality of grooves configured to align optical fibers to the chip, the plurality of grooves including a first groove for aligning the polarization-maintaining optical fiber to the chip, the plurality of grooves including a second groove for aligning the first non-polarization-maintaining optical fiber to the chip, the plurality of grooves including a third groove for aligning the second non-polarization-maintaining optical fiber to the chip.

19. The optical module as recited in claim 18, wherein the first groove is configured to provide for passive alignment of the polarization-maintaining optical fiber with the laser input optical port of the chip, wherein the second groove is configured to provide for passive alignment of the first non-polarization-maintaining optical fiber with the transmit data optical port of the chip, wherein the third groove is configured to provide passive alignment of the second non-polarization-maintaining optical fiber with the receive data optical port of the chip.

20. The optical module as recited in claim 18, wherein the plurality of grooves are configured as V-shaped grooves.

21. The optical module as recited in claim 18, wherein the plurality of grooves are oriented parallel with each other in a groove array.

22. The optical module as recited in claim 1, wherein the chip connector includes one or more focusing elements, at least one of the one or more focusing elements configured to focus re-directed light from the polarization-maintaining optical fiber onto the laser input optical port of the chip, at least one of the one or more focusing elements configured to focus re-directed light from the transmit data optical port onto an optical core of the first non-polarization-maintaining optical fiber, at least one of the one or more focusing elements configured to focus re-directed light from the second non-polarization-maintaining optical fiber onto the receive data optical port of the chip.

23. The optical module as recited in claim 1, wherein at least one of the angled light turning elements includes an angled reflecting surface.

24. The optical module as recited in claim 1, wherein the angled reflecting surface includes one or more coatings.

6. An optical module, comprising:

a housing;

a laser light supply system disposed within the housing, the laser light supply system having a laser output optical port;

a chip disposed within the housing, the chip having a laser input optical port and a transmit data optical port and a receive data optical port;

a link-fiber interface exposed at an exterior surface of the housing, the link-fiber interface including a transmit data connector and a receive data connector;

a polarization-maintaining optical fiber optically connected between the laser output optical port and the laser input optical port of the chip;

a first non-polarization-maintaining optical fiber optically connected between the transmit data optical port of the chip and the transmit data connector of the link-fiber interface; and

a second non-polarization-maintaining optical fiber optically connected between the receive data optical port of the chip and the receive data connector of the link-fiber interface,

wherein the chip is one of multiple chips within the optical module, each of the multiple chips including multiple laser input optical ports, each of the multiple chips including multiple transmit data optical ports such that a given chip has a separate transmit data optical port for each of the multiple laser input optical ports of the given chip, each of the multiple chips including multiple receive data optical ports such that a given chip has a separate receive data optical port for each of the multiple laser input optical ports of the given chip,

wherein the laser light supply system includes a separate laser output optical port for each of the laser input optical ports of the multiple chips,

wherein the link-fiber interface includes a separate transmit data connector for each transmit data optical port of the multiple chips,

wherein the link-fiber interface includes a separate receive data connector for each receive data optical port of the multiple chips,

wherein each laser output optical port is optically connected to a corresponding one of the laser input optical ports of the multiple chips through a separate polarization-maintaining optical fiber,

wherein each transmit data optical port of the multiple chips is connected to a corresponding transmit data connector of the link-fiber interface through a separate non-polarization-maintaining optical fiber, and

wherein each receive data optical port of the multiple chips is connected to a corresponding receive data connector of the link-fiber interface through a separate non-polarization-maintaining optical fiber.

7. The optical module as recited in claim 6, wherein the optical module includes a separate set of polarization-maintaining optical fibers for each of the multiple chips, wherein a given set of polarization-maintaining optical fibers is disposed to optically connect the multiple laser input optical ports of a given chip to corresponding multiple laser output optical ports of the laser light supply system.

8. The optical module as recited in claim 7, wherein the given set of polarization-maintaining optical fibers is configured in a polarization-maintaining optical fiber ribbon.

9. The optical module as recited in claim 8, wherein the polarization-maintaining optical fiber ribbon is configured to maintain a same polarization alignment for each polarization-maintaining optical fiber within the given set of polarization-maintaining optical fibers.

10. The optical module as recited in claim 9, wherein the same polarization alignment is spatially correlated to an alignment surface on an exterior of the polarization-maintaining optical fiber ribbon.

11. The optical module as recited in claim 10, further comprising:

a chip connector configured to direct light output from each polarization-maintaining optical fiber into a corresponding laser input optical port of a given chip of the multiple chips, wherein the chip connector is optically connected to an end of the polarization-maintaining optical fiber ribbon.

12. The optical module as recited in claim 11, further comprising:

a laser connector configured to direct laser light output from separate laser output optical ports of the laser light supply system into corresponding separate polarization-maintaining optical fibers within the polarization-maintaining optical fiber ribbon, wherein the laser connector is optically connected to a first end of the polarization-maintaining optical fiber ribbon, and wherein the chip connector is optically connected to a second end of the polarization-maintaining optical fiber ribbon.

13. The optical module as recited in claim 12, wherein the laser connector is optically connected to multiple separate polarization-maintaining optical fiber ribbons.

14. The optical module as recited in claim 12, wherein the chip connector is configured to direct light output from each the transmit data optical ports of the given chip into a corresponding non-polarization-maintaining optical fiber that is optically connected to a corresponding transmit data connector of the link-fiber interface, and wherein the chip connector is configured to direct light into the receive data optical port of the given chip from a corresponding non-polarization-maintaining optical fiber that is optically connected to a corresponding receive data connector of the link-fiber interface.

15. The optical module as recited in claim 14, wherein the corresponding non-polarization-maintaining optical fiber that is optically connected to the corresponding transmit data connector of the link-fiber interface and the corresponding non-polarization-maintaining optical fiber that is optically connected to the corresponding receive data connector of the link-fiber interface are co-located within a multiple non-polarization-maintaining optical fiber structure.

16. The optical module as recited in claim 15, wherein each of the multiple chips includes four laser input optical ports, and wherein the given set of polarization-maintaining optical fibers includes four polarization-maintaining optical fibers.

17. The optical module as recited in claim 16, wherein the multiple chips includes four chips.