Illumination optics and devices

• US 10,330,902 B1
• Filed: 06/13/2018
• Issued: 06/25/2019
• Est. Priority Date: 06/16/2017
• Status: Active Grant

• Current Assignee: DBM Reflex Enterprises Inc.
• Original Assignee: DBM Reflex Enterprises Inc.
• Inventors: Marcoux, Eric
• Primary Examiner(s): Raleigh, Donald L
• Application Number:
  US16/007,502
• Time in Patent Office: 377 Days
• CPC Class Codes: F21V 5/002 using microoptical elements for redirecting or diffusing light
• CPC Class Codes: F21V 5/045 the lens having discontinuous faces, e.g. Fresnel lenses
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 1/04 made of organic materials, e.g. plastics G02B1/08 takes precedence
• CPC Class Codes: G02B 1/041 Lenses
• CPC Class Codes: G02B 17/006 Systems in which light light is reflected on a plurality of parallel surfaces, e.g. louvre mirrors, total internal reflection [TIR] lenses Fresnel mirrors G02B5/09, Fresnel lenses G02B3/08
• CPC Class Codes: G02B 19/0028 refractive and reflective surfaces, e.g. non-imaging catadioptric systems
• CPC Class Codes: G02B 19/0061 the light source comprising a LED semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission H01L33/00
• CPC Class Codes: G02B 27/30 Collimators
• CPC Class Codes: G02B 3/0056 arranged along two different directions in a plane, e.g. honeycomb arrangement of lenses G02B3/0043 takes precedence; miniaturised objectives for electronic devices employing wafer level optics G02B13/0085
• CPC Class Codes: G02B 3/08 with discontinuous faces, e.g. Fresnel lens diffractive Fresnel lenses G02B5/1876
• CPC Class Codes: G02B 5/0215 the surface having a regular structure
• CPC Class Codes: G02B 5/0221 the surface having an irregular structure G02B5/0226 takes precedence
• CPC Class Codes: G02B 5/0278 used in transmission

Abstract

The illumination optic is a collimator lens having a solid monolithic structure that includes spaced-apart and longitudinally-extending side lobed segments laterally disposed around a central core section. Each lobed segment has a TIR inner peripheral surface extending from a rear side towards a front side of the collimator lens and has a light exit surface generally facing the front side. Also disclosed is an illumination device including the collimator lens and a diffusion lens that is coaxially positioned next to its front side to redirect light coming out of the light exit surfaces. The diffusion lens has spaced-apart outlying optical regions disposed around a central optical axis, at least one for each light exit surface, to be selectively positioned in or out of alignment with a corresponding one of the light exit surfaces depending on a relative angular position between the collimator lens and the diffusion lens.

Claims

1. A collimator lens for conveying light rays coming from a light source and that are generally propagating along a central optical axis so as to form a light projection, the collimator lens having a solid monolithic structure and made of a transparent material having a first refractive index, the collimator lens having a rear side and a front side, the collimator lens including:

a central core section;

a plurality of spaced-apart and longitudinally-extending side lobed segments laterally disposed around the central core section, each lobed segment having a TIR inner peripheral surface extending from the rear side towards the front side of the collimator lens, and having a light exit surface generally facing the front side, the TIR inner peripheral surfaces being separated from one another by a medium having a second refractive index that is lower than the first refractive index; and

a light entry cavity located inside the central core section, the light entry cavity being opened at the rear side of the collimator lens and having a plurality of longitudinally-extending and distinct convex side wall surfaces, one for each of the lobed segments, each side wall surface being configured and disposed to collimate a portion of the light rays onto a corresponding one of the TIR inner peripheral surfaces, from which the light rays are reflected inside the collimator lens towards a corresponding one of the light exit surfaces, each side wall surface having an edge extending along the rear side of the collimator lens;

wherein the lobed segments are three to six in number.

2. The collimator lens according to claim 1, wherein the collimator lens includes one of the following features:

the material for the collimator lens is a solidified moldable plastic resin material;

the material for the collimator lens is at least one among the group consisting of acrylic glass, polymethyl methacrylate, polycarbonate, silicon and cyclic olefin copolymer, and has an index of refraction between 1.42 and 1.65.

3. The collimator lens according to claim 1, wherein the light exit surfaces are planar and have no optical power.

4. The collimator lens according to claim 3, wherein each light exit surface extends perpendicular to the central optical axis and is located on a projecting tip part of a corresponding one of the lobed segments.

5. The collimator lens according to claim 1, wherein at least one among the TIR inner peripheral surfaces and the light exit surfaces include micro-optic elements.

6. The collimator lens according to claim 1, wherein the lobed segments are axisymmetric with reference to the central optical axis.

7. An illumination device for conveying light rays coming from a light source and generally propagating along a central optical axis so as to form a variable light projection, the illumination device including:

a collimator lens having a solid monolithic structure and made of a transparent material having a first refractive index, the collimator lens having a rear side and a front side, the collimator lens including;

a central core section;

a plurality of spaced-apart and longitudinally-extending side lobed segments laterally disposed around the central core section, each lobed segment having a TIR inner peripheral surface extending from the rear side towards the front side of the collimator lens, and having a light exit surface generally facing the front side, the TIR inner peripheral surfaces being separated from one another by a medium having a second refractive index that is lower than the first refractive index; and

a light entry cavity located inside the central core section, the light entry cavity being opened at the rear side of the collimator lens and having at least one side wall surface configured and disposed to collimate a portion of the light rays onto a corresponding one of the TIR inner peripheral surfaces, from which the light rays are reflected inside the collimator lens towards a corresponding one of the light exit surfaces;

a diffusion lens coaxially disposed with reference to the central optical axis, the diffusion lens being positioned next to the front side of the collimator lens to redirect light coming out of the light exit surfaces, the diffusion lens having a plurality of spaced-apart outlying optical regions disposed around the central optical axis, at least one for each light exit surface, to be selectively positioned in or out of alignment with a corresponding one of the light exit surfaces of the collimator lens depending on a relative angular position between the collimator lens and the diffusion lens; and

means for changing the relative angular position between the collimator lens and the diffusion lens around the central optical axis;

wherein the lobed segments are three to six in number.

8. The illumination device according to claim 7, wherein the illumination device includes one of the following features:

the material for the collimator lens is a solidified moldable plastic resin material;

the material for the collimator lens is at least one among the group consisting of acrylic glass, polymethyl methacrylate, polycarbonate, silicon and cyclic olefin copolymer, and has an index of refraction between 1.42 and 1.65.

9. The illumination device according to claim 7, wherein the light exit surfaces are planar and have no optical power.

10. The illumination device according to claim 7, wherein the outlying optical regions on the diffusion lens include micro-optical structures providing a diffusing effect on the light rays when the light rays are received from the collimator lens.

11. The illumination device according to claim 7, wherein the diffusion lens has a planar disk-shaped main body extending radially with reference to the central optical axis.

12. The illumination device according to claim 7, wherein the central core section longitudinally extends partway within the collimator lens from the rear side towards the front side, the lobed segments being longer than the central core section along the central optical axis.

13. The illumination device according to claim 7, wherein each light exit surface extends perpendicular to the central optical axis and is located on a projecting tip part of a corresponding one of the lobed segments.

14. The illumination device according to claim 7, wherein the light entry cavity is concentric with referenced to the central optical axis.

15. The illumination device according to claim 7, wherein the light entry cavity has a plurality of longitudinally-extending and distinct convex side wall surfaces, one for each of the lobed segments.

16. The illumination device according to claim 7, wherein the illumination device including at least one of the following features:

the diffusion lens is positioned at a fixed distance immediately next to the front side of the collimator lens;

at least one among the TIR inner peripheral surfaces and the light exit surfaces include micro-optic elements.

17. The illumination device according to claim 7, wherein the lobed segments are axisymmetric with reference to the central optical axis.

18. An illumination device for conveying light rays coming from a light source and generally propagating along a central optical axis so as to form a variable light projection, the illumination device including:

a collimator lens having a solid monolithic structure and made of a transparent material having a first refractive index, the collimator lens having a rear side and a front side, the collimator lens including;

a central core section;

a plurality of spaced-apart and longitudinally-extending side lobed segments laterally disposed around the central core section, each lobed segment having a TIR inner peripheral surface extending from the rear side towards the front side of the collimator lens, and having a light exit surface generally facing the front side, the TIR inner peripheral surfaces being separated from one another by a medium having a second refractive index that is lower than the first refractive index; and

a light entry cavity located inside the central core section, the light entry cavity being opened at the rear side of the collimator lens and having at least one side wall surface configured and disposed to collimate a portion of the light rays onto a corresponding one of the TIR inner peripheral surfaces, from which the light rays are reflected inside the collimator lens towards a corresponding one of the light exit surfaces;

a diffusion lens coaxially disposed with reference to the central optical axis, the diffusion lens being positioned next to the front side of the collimator lens to redirect light coming out of the light exit surfaces, the diffusion lens having a plurality of spaced-apart outlying optical regions disposed around the central optical axis, at least one for each light exit surface, to be selectively positioned in or out of alignment with a corresponding one of the light exit surfaces of the collimator lens depending on a relative angular position between the collimator lens and the diffusion lens; and

means for changing the relative angular position between the collimator lens and the diffusion lens around the central optical axis;

wherein the illumination device includes at least one of the following features;

the collimator lens has a rotational symmetry with reference to the central optical axis;

the TIR inner peripheral surfaces are coaxially disposed with reference to the central optical axis.

19. The illumination device according to claim 18, wherein the lobed segments are at least three in number.

20. The illumination device according to claim 19, wherein the outlying optical regions on the diffusion lens include micro-optical structures providing a diffusing effect on the light rays when the light rays are received from the collimator lens.