Power managers and methods for operating power managers

• US 10,333,315 B2
• Filed: 03/20/2017
• Issued: 06/25/2019
• Est. Priority Date: 07/10/2009
• Status: Active Grant

• Current Assignee: Revision Military Soldier Power, LLC
• Original Assignee: Revision Military Limited (Revision Military)
• Inventors: Robinson, Philip T., Dziengeleski, Seth M., Kazmierczak, James D., Holigan, David J.
• Primary Examiner(s): Amaya, Carlos
• Application Number:
  US15/463,525
• Publication Number:
  US 20170192474A1
• Time in Patent Office: 827 Days
• Field of Search: 307 19
• CPC Class Codes: G06F 1/263 Arrangements for using multiple switchable power supplies, e.g. battery and AC G06F1/30 takes precedence
• CPC Class Codes: G06F 1/266 Arrangements to supply power to external peripherals either directly from the computer or under computer control, e.g. supply of power through the communication port, computer controlled power-strips
• CPC Class Codes: G06F 1/3287 by switching off individual functional units in the computer system
• CPC Class Codes: G06F 13/4022 using switching circuits, e.g. switching matrix, connection or expansion network G06F13/4009 takes precedence
• CPC Class Codes: H02J 2310/22 The load being a portable electronic device
• CPC Class Codes: H02J 4/00 Circuit arrangements for mains or distribution networks not specified as ac or dc
• CPC Class Codes: H02J 5/00 Circuit arrangements for transfer of electric power between ac networks and dc networks H02J3/36 takes precedence
• CPC Class Codes: H02J 7/00036 Charger exchanging data with battery
• CPC Class Codes: H02J 7/00045 Authentication, i.e. circuits for checking compatibility between one component, e.g. a battery or a battery charger, and another component, e.g. a power source
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: H02J 7/0068 Battery or charger load switching, e.g. concurrent charging and load supply H02J7/0013 takes precedence
• CPC Class Codes: H02J 7/02 for charging batteries from ac mains by converters
• CPC Class Codes: H02M 3/04 by static converters
• CPC Class Codes: H02M 5/04 by static converters controlling transformers, reactors or choke coils, e.g. by tap changing H02P13/00
• CPC Class Codes: H02M 7/04 by static converters
• CPC Class Codes: Y02D 10/00 Energy efficient computing, e.g. low power processors, power management or thermal management

Abstract

Various aspects of invention provide portable power manager operating methods. One aspect of the invention provides a method for operating a power manager having a plurality of device ports for connecting with external power devices and a power bus for connecting with each device port. The method includes: disconnecting each device port from the power bus when no external power device is connected to the device port; accessing information from newly connected external power devices; determining if the newly connected external power devices can be connected to the power bus without power conversion; if not, determining if the newly connected external power devices can be connected to the power bus over an available power converter; and if so, configuring the available power converter for suitable power conversion.

Claims

1. A power manager comprising:

a power bus operable at a DC bus voltage;

a data processing device and a memory device associated with the data processing device;

a sensor configured to monitor power amplitude of the power bus and to generate a low power signal in response to sensing a low power condition of the power bus;

a plurality of device ports each configured to electrically interface with a different external power device;

a plurality of first power channels each extending from the power bus to a different one of the plurality of device ports; and

a plurality of first switches each disposed along a different one of the plurality of first power channels between the power bus and a corresponding device port, wherein at least one of the plurality of device ports includes a hot-change-over circuit associated with first switch thereof, the hot-change-over-circuit comprising;

a plurality of logic elements disposed between the data processing device and the first switch and between the sensor and the first switch,

wherein the logic elements and the digital data processor are configured to open the first switch to disconnect the corresponding device port from the power bus to set an initial state of the hot-change-over circuit and to close the first switch to connect the corresponding device port to the power bus in response to one of the plurality of logic element receiving the low power signal from the sensor.

2. The power manager of claim 1 wherein the plurality of logical elements comprises:

an OR logic element disposed between the data processing device and the first switch of each device port that includes the hot-change-over circuit; and

an AND logical element disposed between the sensor and the OR logical element wherein the AND logical element is also in communication with the data processing device.

3. The power manager of claim 1 wherein each the plurality of device ports includes the hot-change-over circuit.

4. The power manager of claim 1 further comprising:

a plurality of second power channels each extending from the power bus to a different one of the plurality of device ports wherein each of the plurality of second channels is shared between two device ports;

a plurality of second switches each disposed along a different one of the plurality of second power channels between the power bus and each of the two device ports sharing the second power channel;

a plurality of controllable DC to DC power converters each disposed along one of the second power channels between the power bus and the two device ports sharing the second power channel;

wherein each DC to DC power converter is configured to one of step up and step down a voltage of a power signal passing over the second power channel; and

wherein each of the plurality of second switches is operable by the data processing device to share the DC to DC power converter between the two device ports sharing the second power channel.

5. The power manager of claim 4 wherein at least one pair of the two device ports sharing the second power channel are input device ports with the corresponding DC to DC power converter being shared thereby configured to power convert an input signal passing from either one of the two device ports sharing the second power channel to the power bus, and the DC to DC power converter comprises at least one output DC to DC power converter operable to step up or step down an output power signal received from the DC power bus and to deliver the converted power signal to one or the other of the two different device ports associated with the output DC to DC power converter.

6. The power manager of claim 4 wherein at least one pair of the two device ports sharing the second power channel are output device ports with the corresponding DC to DC power converter being shared thereby configured to power convert an output signal passing from the power bus to either one of the two device ports sharing the second power channel.

7. The power manager of claim 4 wherein the DC to DC power converter comprises at least one input DC to DC power converter operable to step up or step down an input power signal received from a DC power or energy source connected to one or the other of the two different device ports associated with the input DC to DC power converter.

8. The power manager of claim 1 further comprising:

an external power or energy source designated by the data processing device as a primary source, connected to any one of the plurality of device ports wherein the first switch associated with the device port corresponding with the primary source is operated by the data processing device to connect the primary source to the power bus; and

,

an external power or energy source designated by the data processing device, as a secondary source, connected to any one of the plurality of device ports that includes the hot-change-over circuit, wherein the hot-change-over circuit is configured by the data processing device to cause the secondary power source to be connected to the power bus in response to receiving the low power signal from the sensor.

9. The power manager of claim 8 further comprising one of one or more DC power loads and one or more rechargeable DC batteries each connected to a different one of the plurality of device ports, wherein the data processing device operates to connect selected ones of the one or more DC power loads and the one or more rechargeable DC batteries to the power bus.

10. A method for operating a power manager that includes, a power bus and a plurality of device ports wherein each device port is configured to electrically interface with an external power device and wherein each device port is connected to the power bus, the method comprising the steps of:

selecting, by the power manager, from each external power device connected to one of the plurality of device ports, a primary power source for powering the power bus;

selecting, by the power manager, from each external power device connected to one of the plurality of device ports, a secondary power source for powering the power bus;

connecting, by the power manager, the primary power device to the power bus and disconnecting, by the power manager, the secondary power source from the power bus;

providing a hot-change-over circuit for the device port that the secondary power source is connected to;

sensing a power amplitude at the power bus; and

connecting, by the hot-change-over circuit, the secondary power source to the power bus in response to the power amplitude falling below an acceptable threshold.

11. The method of claim 10 wherein the power manager includes:

a data processing device wherein the data processing device is operated to selectively connect and disconnect each device port from the power bus; and

a bus sensor that generates the power amplitude signal, and

wherein the method further includes the step of polling, by the data processing device, each of the plurality of device ports to characterize each external power device connected to one of the plurality of device ports.

12. The method of claim 10 wherein one or more of the plurality of device ports is electrically interfaced with a rechargeable DC battery, further comprising the step of determining, by the data processing device, for each rechargeable DC battery electrically interfaced to one of the plurality of device ports a state of charge thereof.

13. The method of claim 12 wherein at least two of the plurality of device ports is electrically interfaced with a rechargeable DC battery further comprising the steps of:

selecting, by the data processing device, the rechargeable DC battery having the lowest state of charge as the primary power source;

selecting by the data processing device, another rechargeable DC battery as the secondary power source.

14. The method of claim 13 wherein at least one of the plurality of device ports is electrically interface with a DC power load further comprising the steps of allocating, by the data processing device, all of the input power available from the primary power source to power the DC power load until the step of connecting by the hot-change-over circuit, the secondary power source to the power bus in response to receiving the low power signal from the bus sensor.

15. A power network operating method comprising the steps of:

a) connecting a plurality of external DC power device each to a different device ports of a portable power manager;

b) polling by a data processing device operating on the portable power manager each device port to characterized each of the plurality of external DC power devices;

c) determining, by the data processing device, a total input power available from one or more DC power and energy sources connected to the power manager;

d) determining, by the data processing device, a total power demand associated with one or more DC power loads and energy storage devices connected to the power manager;

e) selecting, by the data processing device, from the from one or more DC power and energy sources connected to the power manager a primary power source and a secondary power source;

f) allocating, by the data processing device, the total power available from the primary power source to as many of the one or more DC power loads and energy storage devices connected to the power manager as can be powered by the total power available from the primary source;

g) setting, by the data processing device, a hot-change-over circuit associated with the device port that the secondary power source is connect to wherein the hot-change-over circuit operates to connect the secondary power supply to the power bus in response to sensing, by a power amplitude sensor, a low power condition on the power bus;

h) connecting, by the data processing device, each of the device ports associated with the primary power source and each of the one or more DC power loads and energy storage devices connected to the power manager that can be powered by the total power available from the primary source to the power bus; and

,

i) disconnecting, by the data processing device, each of the device ports associated with the one or more DC power loads and energy storage devices connected to the power manager that cannot be powered by the total power available from the primary source, from the power bus.

16. The method of claim 15 further comprising the step of repeating steps b) though i) at a refresh rate ranging from one per hour to 10,000 times per second.

17. The method of claim 15 further comprising the step of repeating steps b) though i) each time an external power device is connected to or disconnected from one of the plurality of device ports.

18. The method of claim 15 further comprising the step of repeating steps b) though i) each time the power amplitude sensor generates the low power signal.

19. The method of claim 15 wherein each of the one or more DC power loads and energy storage devices connected to the power manager is assigned a load priority and the step of allocating, by the data processing device, the total power available from the primary power source to as many of the one or more DC power loads and energy storage devices connected to the power manager as can be powered by the total power available from the primary source is performed in the order of the load priority assigned to each power load and energy storage device.

20. A portable power manager comprising:

a power bus operable at a DC bus voltage and a plurality of device ports that can be connected to the power bus and disconnected from the power bus;

one or more external DC power devices each connected to a different one of the plurality of device ports, wherein the external DC power devices include at least one primary power sources and at least one secondary power source;

a sensor configured to monitor power amplitude of the power bus for generating a power signal based on a power condition of the power bus; and

,

a hot-change-over circuit assembly operable in response to receiving the power signal from the sensor to connect the secondary power supply to the power bus when a low power condition occurs.

21. A portable power manager as recited in claim 20, further comprising a data processing device and a memory device associated with the data processing device, wherein the date processing device operates to selectively connect and disconnect the primary and secondary power sources to the power bus.