Multi-motor controller

• US 10,333,435 B2
• Filed: 02/21/2018
• Issued: 06/25/2019
• Est. Priority Date: 02/22/2017
• Status: Active Grant

• Current Assignee: Performance Motion Devices, Inc.
• Original Assignee: Performance Motion Devices, Inc.
• Inventors: Li, Peng, Vandermeulen, Peter Fransiscus, Lewin, Emanuel Gustav, Shmelzer, David Chanan Horovitch, Shouman, Ahmad Radey
• Primary Examiner(s): Masih, Karen
• Application Number:
  US15/900,959
• Publication Number:
  US 20180241324A1
• Time in Patent Office: 489 Days
• CPC Class Codes: H02P 23/14 Estimation or adaptation of motor parameters, e.g. rotor time constant, flux, speed, current or voltage
• CPC Class Codes: H02P 27/00 Arrangements or methods for the control of AC motors characterised by the kind of supply voltage of two or more motors H02P5/00; of synchronous motors with electronic commutators H02P6/00; of DC motors H02P7/00; of stepping motors H02P8/00
• CPC Class Codes: H02P 5/00 Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors H02P6/04, H02P8/40 take precedence

Abstract

A motor control module provides control of a plurality of different motor types, such as a 1-phase DC Brush motor, a 3-phase brushless DC motor, and a 2-phase step motor. The module includes a digital amplifier that is configurable to drive the plurality of different motor types. A motor control unit, coupled to the digital amplifier, controls a motor type driven by the digital amplifier via a command signal to the digital amplifier. The motor control unit also monitors status information about the motor control module, including status information about the digital amplifier. A motor coil interface is coupled to the digital amplifier and configured to connect with the plurality of different motor types.

Claims

1. A motor control module, comprising:

a digital amplifier configured to drive a plurality of different motor types;

a motor control unit coupled to the digital amplifier, the motor control unit configured to select a motor type driven by the digital amplifier via a command signal to the digital amplifier, the motor control unit monitoring status information about the motor control module including status information about the digital amplifier; and

a motor coil interface coupled to the digital amplifier, the motor coil interface configured to connect with the plurality of different motor types;

wherein the motor control unit is configured to forward motor control commands to the digital amplifier, the motor control commands having a format independent of motor type, the digital amplifier being further configured to control a motor of the selected motor type based on the motor control commands.

2. The module of claim 1, wherein the plurality of different motor types include at least two of a 1-phase motor, a 2-phase motor, and a 3-phase motor.

3. The module of claim 1, wherein the digital amplifier is further configured to selectively enable and disable at least one output to the motor coil interface based on the motor type.

4. The module of claim 1, wherein the digital amplifier includes a set of traces extending to the motor coil interface, the set of traces configured to carry drive signals for the plurality of different motor types, the set of traces being aligned in a common path and positioned within a proximity causing a reduction in electromagnetic interference.

5. The module of claim 1, wherein the plurality of different motor types include at least two of a 1-phase DC Brush motor, a 3-phase brushless DC motor, a 2-phase step motor, a piezo motor, a voice coil, a solenoid, and an AC induction motor.

6. The module of claim 1, further comprising a motor type register accessible by the digital amplifier, the motor type register being configured to store an indication of the motor type.

7. The module of claim 1, further comprising status registers coupled to the motor control unit, the status registers having a format independent of motor type, the motor control unit configured to update the status information in the status registers.

8. The module of claim 7, wherein the status registers include a drive status register, the drive status register indicating the status information about the digital amplifier.

9. The module of claim 7, wherein the status information about the digital amplifier includes a voltage input to the digital amplifier, temperature of the digital amplifier, and current output by the digital amplifier.

10. The module of claim 7, wherein the status information includes status information about a current control loop coupled to the digital amplifier.

11. The module of claim 10, wherein the status information about the current control loop includes a commanded current, measured current, difference between the commanded and measured currents, sum of an integrator of the current control loop, overall contribution of the integrator, and output command for the current control loop.

12. The module of claim 7, wherein the status registers include an event status register, activity status register, and signal status register.

13. The module according to claim 7, wherein the motor control unit further includes a processing unit coupled to the digital amplifier and the status registers, the processing unit configured to update the status registers.

14. The module of claim 7, wherein the status registers include an event status register, the motor control unit configured to clear at least one bit in the event status register based on a message from a host processor in communication with the motor control module.

15. The module of claim 1, wherein the digital amplifier is further configured to generate a pulse-width modulation (PWM) signal to the motor coil interface, the digital amplifier controlling a duty cycle of the PWM signal based on a motor control command received from the motor control unit.

16. A motor control module, comprising:

a digital amplifier configured to drive a plurality of different motor types;

a motor control unit coupled to the digital amplifier, the motor control unit configured to select a motor type driven by the digital amplifier via a command signal to the digital amplifier, the motor control unit monitoring status information about the motor control module including status information about the digital amplifier; and

a motor coil interface coupled to the digital amplifier, the motor coil interface configured to connect with the plurality of different motor types;

wherein the motor coil interface is configured to connect with the plurality of different motor types via at least one common port.

17. A motor control module, comprising:

a digital amplifier configured to drive a plurality of different motor types;

a motor control unit coupled to the digital amplifier, the motor control unit configured to select a motor type driven by the digital amplifier via a command signal to the digital amplifier, the motor control unit monitoring status information about the motor control module including status information about the digital amplifier; and

a motor coil interface coupled to the digital amplifier, the motor coil interface configured to connect with the plurality of different motor types;

wherein the digital amplifier includes a current loop, the current loop being reconfigurable as a function of the motor type.

18. The module of claim 17, wherein the current loop is reconfigured via an excitation table.

19. The module of claim 18, wherein the excitation table is stored at the digital amplifier.

20. The module of claim 18, wherein at least one of the digital amplifier and motor control unit is configured to modify the excitation table via a programming signal received from a host.

21. The module of claim 17, wherein the current loop is configured to calculate a return current from the motor via a process common to the plurality of different motor types.

22. A method of controlling a motor, comprising:

selecting a motor type driven by a digital amplifier via a command signal to the digital amplifier, the digital amplifier configured to drive a plurality of different motor types;

configuring the digital amplifier to drive a motor of the motor type in accordance with the command signal;

monitoring, via a motor control unit, status information about a motor control module including status information about the digital amplifier;

driving the motor via a motor coil interface coupled to the digital amplifier, the motor coil interface configured to connect with the plurality of different motor types;

forwarding, via the motor control unit, motor control commands to the digital amplifier, the motor control commands having a format independent of motor type; and

controlling a motor of the selected motor type based on the motor control commands.

23. The method of claim 22, wherein the plurality of different motor types include at least two of a 1-phase motor, a 2-phase motor, and a 3-phase motor.

24. The method of claim 22, wherein the motor coil interface is configured to connect with the plurality of different motor types via at least one common port.

25. The method of claim 22, further comprising selectively enabling and disabling at least one output to the motor coil interface based on the motor type.

26. The method of claim 22, wherein the digital amplifier includes a current loop, the current loop being reconfigurable as a function of the motor type.

27. The method of claim 26, further comprising reconfiguring the current loop via an excitation table.

28. The method of claim 27, further comprising storing the excitation table at the digital amplifier.

29. The method of claim 27, further comprising modifying the excitation table via a programming signal received from a host.

30. The method of claim 26, further comprising calculating, via the current loop, a return current from the motor via a process common to the plurality of different motor types.

31. The method of claim 22, wherein the plurality of different motor types include at least two of a 1-phase DC Brush motor, a 3-phase brushless DC motor, a 2-phase step motor, a piezo motor, a voice coil, a solenoid, and an AC induction motor.

32. A motor control system, comprising:

a motor control data bus for carrying motor information; and

plural motor control modules coupled to the motor control data bus, each motor control module including;

a digital amplifier configured to drive a plurality of different motor types;

a motor control unit coupled to the digital amplifier, the motor control unit configured to select a motor type driven by the digital amplifier via a command signal to the digital amplifier, the motor control unit monitoring status information about the motor control module including status information about the digital amplifier; and

a motor coil interface coupled to the digital amplifier, the motor coil interface configured to connect with the plurality of different motor types

wherein the motor control unit is configured to forward motor control commands to the digital amplifier, the motor control commands having a format independent of motor type, the digital amplifier being further configured to control a motor of the selected motor type based on the motor control commands.

33. The motor control system according to claim 32, further comprising a host controller coupled to the plural motor control modules via the motor control data bus, the host controller configured to retrieve the common status information by sending a message to the plural motor control modules.

34. A motor control device, comprising:

a digital amplifier configured to drive a plurality of different motor types, the digital amplifier further configured, in response to a command signal received from a motor control unit indicating a selected motor type, to enter a mode of operation corresponding to the selected motor type, the mode of operation being one of plural modes of operation each corresponding to a different motor type; and

a motor coil interface coupled to the digital amplifier, the motor coil interface configured to connect with the plurality of different motor types, the digital amplifier reconfiguring outputs of the motor coil interface based on the mode of operation;

wherein the digital amplifier is further configured to receive motor control commands from the motor control unit, the motor control commands having a format independent of motor type, the digital amplifier being further configured to control a motor of the selected motor type based on the motor control commands.