Mower with folding frame

• US 10,334,780 B2
• Filed: 08/19/2014
• Issued: 07/02/2019
• Est. Priority Date: 08/19/2014
• Status: Active Grant

• Current Assignee: Excel Industries Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Excel Industries Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Bartel, Harlan John, Funk, Brian Roy
• Primary Examiner(s): Will, Thomas B
• Assistant Examiner(s): Nguyen, Mai T
• Application Number:
  US14/463,192
• Publication Number:
  US 20160050847A1
• Time in Patent Office: 1,778 Days
• Field of Search: 56 149, 56 151, 56 152, 56 156, 56 159
• CPC Class Codes: A01D 2034/645 Lifting means for the cutter of the lawnmower mounted at the front of the vehicle for inspection and maintenance
• CPC Class Codes: A01D 34/64 mounted on a vehicle, e.g. a tractor, or drawn by an animal or a vehicle A01D34/695 takes precedence

Abstract

A lawn mower includes a mower frame that is able to articulate between a rear frame portion and a forward frame portion. In one embodiment, the rear frame portion is supported by two main drive wheels and carries an engine and controls for operating the mower. The forward frame portion carries a mowing deck which is suitable for cutting grass. The frame may be latched in a lowered mowing position by a releasable frame latch, but, when frame latch is released, the rear frame portion and the forward frame portion may be folded with respect to each other to provide access to the underside of the raised portion.

Claims

1. A mower comprising:

a principal frame including a rear frame portion having one pair of ground engaging drive wheels and a forward frame portion having a second pair of wheels, the rear frame portion and the forward frame portion being hinged together for folding about a transverse axis between a first, mowing position and a second, folded position,

a mower deck suitable for cutting grass, the mower deck adjustably connected to the forward frame portion by a pivot lever assembly that is movable for adjusting the height of the mower deck between a first low position for cutting grass at a first length and a second elevated position for cutting grass at a second length that is longer than the first length,

an actuator assembly operatively interconnecting between the rear frame portion and the forward frame portion, the actuator assembly being operable in two modes;

(a) a first mode wherein the actuator assembly moves between a first actuator position and a second actuator position thereby causing the mower deck height to be adjusted between the first low position and the second elevated position;

(b) and a second mode wherein the actuator assembly moves between a third actuator position and a fourth actuator position thereby causing the forward frame portion to fold with respect to the rear frame portion along said transverse axis between the first, mowing position and the second, folded position,

the actuator assembly being connected to the forward frame portion by a pivot bracket and the pivot bracket being selectively connectable to the forward frame portion in one of two connection modes, (a) a first pivoting connection mode wherein the pivot bracket is free to pivot with respect to the forward frame portion, and (b) a second fixed connection mode wherein the pivot bracket is fixed to the forward frame portion and is not free to pivot with respect to the forward frame portion,

such that when the pivot bracket is connected to the forward frame portion in the first pivoting connection mode, the pivot bracket is able to urge the pivot lever assembly between the first position and the second position when the actuator moves between the first actuator position and the second actuator position thereby causing the mower deck to move between the first low position and the second elevated position, and such that when the pivot bracket is connected to the forward frame portion in the second fixed connection mode, the actuator is able to move between the third actuator position to the fourth actuator position thereby causing the forward frame portion and the rear frame portion to fold and unfold with respect to each other.

2. The mower of claim 1, further comprising:

a frame latch operable for locking the forward frame portion in the first, mowing position.

3. The mower of claim 2, further comprising:

a safety latch operable for securing the forward frame portion in the second, folded position.

4. The mower of claim 3, wherein:

the frame latch for securing the forward frame portion in the first, mowing position and the safety latch for securing the forward frame portion in the second, folded position are able to be actuated by a manual operator control that is operable to move between a first non-engaging position and a second engaging position, such that when the manual operator control is in the first non-engaging position, both the frame latch and safety latch are in a non-engaging position and such that when the manual operator control is in the second engaging position, both the frame latch and safety latch are in the engaging position, and such that the frame latch engages and locks the forward frame portion in the first, mowing position when the forward frame portion is down while the safety latch also moves into an engaging position but does not engage the forward frame portion and such that the safety latch engages and locks the forward frame portion in the second, folded position when the forward frame portion is folded up while the first frame latch also moves into an engaging position but does not engage the forward frame portion.

5. The mower of claim 1, further comprising:

a deck drive belt extending from the rear frame portion to the forward frame portion that is operable to drive the at least one cutting blade of the mower deck, the deck drive belt entrained around a drive pulley on the rear frame portion and at least one deck pulley on the mower deck; and

a guide plate positioned on the forward frame portion above the deck drive belt that is operable to engage the deck drive belt during folding of said forward frame portion into the folded-up mower deck access position and thereby prevent the deck drive belt from becoming dis-entrained from the drive pulley and the at least one deck pulley.

6. A mower comprising:

a principal frame including a rear frame portion having one pair of ground engaging drive wheels and a forward frame portion having a second pair of wheels, the rear frame portion and the forward frame portion being hinged together for folding about a transverse axis between a first, mowing position and a second, folded position,

a mower deck suitable for cutting grass, the mower deck adjustably connected to the forward frame portion for height adjustments between a first low position for cutting grass at a first length and a second elevated position for cutting grass at a second length that is longer than the first length, the mower deck including at least one cutting blade,

an actuator assembly operatively interconnecting between the rear frame portion and the forward frame portion, the actuator assembly being operable in two modes;

(a) a first mode wherein the actuator assembly moves between a first actuator position and a second actuator position thereby causing the mower deck height to be adjusted between the first low position and the second elevated position;

(b) and a second mode wherein the actuator assembly moves between a third actuator position and a fourth actuator position thereby causing the forward frame portion to fold with respect to the rear frame portion along said transverse axis between the first, mowing position and the second, folded position,

a deck drive belt extending from the rear frame to the forward frame portion and operable to drive the at least one cutting blade of the mower deck, the deck drive belt entrained around a drive pulley on the rear frame and at least one deck pulley on the mower deck; and

a guide plate positioned on the forward frame portion above the deck drive belt and operable to engage the deck drive belt during folding of said forward frame portion into the second folded position and thereby prevent the deck drive belt from becoming dis-entrained from the drive pulley and the at least one deck pulley,

the deck drive belt including tight and slack sides on opposite sides of the drive pulley; and

a plurality of the deck pulleys including first and second idler pulleys, each of the idler pulleys positioned to engage a respective one of the tight side and slack side of the deck drive belt and retain the tight and slack sides of the deck drive belt in closely spaced relation to each other below the guide plate.

7. The mower of claim 6, wherein:

the first and second idler pulleys retain the tight and slack sides of the deck drive belt in a longitudinal orientation relative to the principal frame.

8. The mower of claim 7, wherein:

the first and second idler pulleys rotate about respective axes of rotation which are positioned at least as far forward on the principal frame as the transverse axis about which the forward frame portion pivots relative to the rear frame portion and which are substantially equally spaced from the transverse axis.

9. The mower of claim 6, wherein:

the guide plate includes a flat portion oriented substantially parallel to the mower deck and an upwardly curved portion.

10. The mower of claim 9, wherein:

the upwardly curved portion of the guide plate maintains substantially constant spacing from the transverse axis about which the forward frame portion pivots relative to the rear frame portion.

11. The mower of claim 10, wherein:

the first and second idler pulleys are mounted on the mower deck for rotation about respective axles and the flat portion of the guide plate is secured to the axles.