Noninvasive sensor housing

• US 10,335,074 B2
• Filed: 01/05/2015
• Issued: 07/02/2019
• Est. Priority Date: 06/25/2007
• Status: Active Grant

• Current Assignee: ViOptix, Inc.
• Original Assignee: ViOptix, Inc.
• Inventors: Mao, Jimmy Jian-min, Lash, Robert E.
• Primary Examiner(s): Winakur, Eric F
• Assistant Examiner(s): Fardanesh, Marjan
• Application Number:
  US14/589,935
• Publication Number:
  US 20150126832A1
• Time in Patent Office: 1,639 Days
• Field of Search: None
• CPC Class Codes: A61B 2562/185 Optical shielding, e.g. baffles
• CPC Class Codes: A61B 5/14532 for measuring glucose, e.g. by tissue impedance measurement
• CPC Class Codes: A61B 5/14551 for measuring blood gases
• CPC Class Codes: A61B 5/14552 Details of sensors specially adapted therefor
• CPC Class Codes: A61B 5/6833 Adhesive patches
• CPC Class Codes: B23P 15/00 Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
• CPC Class Codes: B23P 19/00 Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation connecting metal parts or objects by metal-working procedures B21J, B23K; Tools or devices therefor so far as not provided for in other classes hand tools in general B25
• CPC Class Codes: B23P 19/04 for assembling or disassembling parts
• CPC Class Codes: B32B 2037/243 Coating
• CPC Class Codes: B32B 2305/34 Inserts
• CPC Class Codes: B32B 2311/00 Metals, their alloys or their compounds
• CPC Class Codes: B32B 37/0076 characterised in that the layers are not bonded on the totality of their surfaces
• CPC Class Codes: B32B 37/12 characterised by using adhesives
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A flexible sensor pad includes a cavity to hold a sensor unit with an attached cable. According to one aspect of the present invention, a light-shielding layer is coupled to a bottom surface of the sensor pad, surrounds the sensor unit, and extends past two sides of the sensor pad. A transparent adhesive layer is coupled to the light-shielding layer and extends past two sides of the light-shielding layer. Another light shielding layer is coupled to a top surface of the sensor pad and covers the sensor unit. The cable divides the sensor pad into a first side and a second side which are mirror images of each other.

Claims

1. A device comprising:

a pad region having a cavity;

a first light-shielding layer, coupled to the pad region, wherein the first light-shielding layer has an opening that overlaps with at least a portion of the cavity and comprises a metallized film forming a light-reflective bottom side of the first light-shielding layer; and

an adhesive layer, coupled to the first light-shielding layer, wherein the adhesive layer extends past at least one edge of the first light-shielding layer and is transparent, so that light can pass through the transparent adhesive layer to strike the light-reflective bottom side of the first light-shielding layer.

2. The device of claim 1 comprising:

a source structure positioned in the pad region; and

a detector structure positioned in the pad region, wherein source and detector structures face the same direction.

3. The device of claim 1 comprising:

a sensor unit positioned in the cavity; and

a cable coupled to the sensor unit, wherein the cable is arranged to enter the cavity, the cable being arranged to define a longitudinal axis that passes through the cable and the device, dividing the device into a first side and a second side, wherein the first and second sides are mirror images of each other.

4. The device of claim 1 comprising a sensor unit, wherein the sensor unit comprises a first source structure, a second source structure, a first detector structure, and a second detector structure on a scanning surface of the sensor unit.

5. The device of claim 4 comprising a sensor pad, coupled to the sensor unit, wherein the sensor pad comprises a recessed region that holds the sensor unit, the recessed region has an opening and an inside surface opposite to the opening, and a back surface of the sensor unit is opposite of the scanning surface and is positioned against the inside surface of the recessed region.

6. The device of claim 1 wherein the adhesive layer, coupled to the first light-shielding layer, wherein a peripheral outline forms an outer boundary of the adhesive layer, and all points on a line drawn between any point on the peripheral outline to any other point on the peripheral outline are enclosed by the outer boundary.

7. A device comprising:

a pad region having a cavity,

wherein the cavity comprises a cavity opening, and the cavity extends from the cavity opening to an inside surface that is opposite of the cavity opening, and

the cavity is positioned between a first end of the pad region and a second end of the pad region, opposite the first end;

a first light-shielding layer, coupled to the pad region, wherein the first light-shielding layer has an opening that overlaps with at least a portion of the cavity opening; and

an adhesive layer, coupled to the first light-shielding layer, wherein the adhesive layer extends past at least one edge of the first light-shielding layer and the adhesive layer allows light from outside the cavity to enter into the cavity.

8. The device of claim 7 wherein a bottom surface area of the pad region is greater than a bottom surface area of the cavity opening.

9. The device of claim 7 comprising:

a sensor unit positioned in the cavity; and

a cable coupled to the sensor unit, wherein the cable is arranged to enter the cavity, the cable being arranged to define a longitudinal axis that passes through the cable and the device, dividing the device into a first side and a second side, wherein the first and second sides are mirror images of each other.

10. The device of claim 9 wherein the cable has a length greater than 1.2 meters.

11. The device of claim 9 wherein the sensor unit comprises:

a first source structure;

a second source structure;

a first detector structure comprising optical fiber; and

a second detector structure comprising optical fiber, wherein a first distance is between the first source structure and the first detector structure, a second distance is between the first source structure and the second detector structure, a third distance is between the second source structure and the first detector structure, a fourth distance is between the second source structure and the second detector structure,

the first distance is not equal to the second, third, and fourth distances, the second distance is not equal to the third and fourth distances, and the third distance is not equal to the fourth distance.

12. The device of claim 7 wherein a bottom surface area of the pad region is greater than a bottom surface area of a sensor unit recessed into the cavity.

13. The device of claim 7 wherein the pad region, first light-shielding layer, and adhesive layer each comprise at least two opposing straight edges which are parallel, the pad region, first light-shielding layer, and adhesive layer being arranged so that the at least two opposing straight edges of the pad region, first light-shielding layer, and adhesive layer overlap, the adhesive layer further comprising:

a left portion having a shape of a semicircle;

a middle portion having a shape of a polygon; and

a right portion having a shape of a semicircle, wherein the middle portion is between the left portion and the right portion.

14. The device of claim 7 further comprising a second light-shielding layer coupled to a top surface of the pad region, wherein the second light-shielding layer has an opening that overlaps with at least a portion of the cavity.

15. The device of claim 7 comprising:

a source structure positioned in the pad region; and

a detector structure positioned in the pad region, wherein source and detector structures face the same direction.

16. The device of claim 7 further comprising a release liner, coupled to the adhesive layer, wherein the release liner comprises a tab positioned along an edge where a cable enters the pad region.

17. The device of claim 7 further comprising a second light-shielding layer coupled to a top surface of the pad region, wherein the second light-shielding layer has an opening that overlaps with at least a portion of the cavity.

18. The device of claim 17 further comprising a third light-shielding layer, wherein the third light-shielding layer comprises a coupled portion and an uncoupled portion, wherein the coupled portion is coupled to the device and does not overlap the cavity, and the uncoupled portion overlaps the cavity.

19. The device of claim 7 comprising a sensor pad wherein the sensor pad includes a sensor structure that transmits light in a first direction and a detector structure that receives light in a second direction, opposite of the first direction.

20. A device comprising:

a console comprising a radiation source;

a cable comprising a fiber optic cable; and

a sensor probe, coupled to the console via the cable, comprising;

a pad region having a cavity and the cavity is formed at least in part from a compressible material;

a sensor unit positioned in the pad region,

wherein a thickness of the sensor unit is the same or less than a thickness of the compressible material when the compressible material is uncompressed;

a source structure and a detector structure included with the sensor unit,

wherein the fiber optic cable couples the source structure with the radiation source and

the source structure transmits light in a first direction and the detector structure receives light from the source structure in a second direction, opposite of the first direction;

a first light-shielding layer, coupled to the pad region, wherein the first light-shielding layer has an opening that overlaps with at least a portion of the cavity; and

an adhesive layer, coupled to the first light-shielding layer, wherein the adhesive layer extends past at least one edge of the first light-shielding layer,

wherein the cable enters the sensor probe at an edge of the sensor probe nearer to the source structure than the detector structure.

21. The device of claim 20 wherein the sensor unit is a passive sensor unit without a power source, an amplifier, or photodiode.