Induction coil vapor generator

• US 10,335,222 B2
• Filed: 04/03/2013
• Issued: 07/02/2019
• Est. Priority Date: 04/03/2012
• Status: Active Grant

• Current Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Original Assignee: NxThera, Inc (Boston Scientific Corporation)
• Inventors: Hoey, Michael, Hastings, Roger Noel, Paulos, Stephanos
• Primary Examiner(s): Peffley, Michael F
• Assistant Examiner(s): Vahdat, Khadijeh A
• Application Number:
  US14/384,774
• Publication Number:
  US 20150025515A1
• Time in Patent Office: 2,281 Days
• Field of Search: 606 21- 41
• CPC Class Codes: A61B 18/04 by heating by applying electromagnetic radiation A61B18/18; hyperthermia using electric or magnetic fields, radiation or ultrasound A61N
• CPC Class Codes: A61B 2018/00083 low, i.e. electrically insulating
• CPC Class Codes: A61B 2018/00101 low, i.e. thermally insulating
• CPC Class Codes: A61B 2018/00547 Prostate
• CPC Class Codes: A61B 2018/00577 Ablation
• CPC Class Codes: A61B 2018/048 in gaseous form
• CPC Class Codes: F22B 1/281 other than by electrical resistances or electrodes

Abstract

An induction coil vapor generator is provided that may include any of a number of features. One feature of the vapor generator is that it can inductively generate high quality condensable vapor. The vapor generator can comprise an outer assembly that supports a coil wire, and an inner assembly disposed in the outer assembly. The inner assembly can house a plurality of microtubes configured to be inductively heated by the coil wire to convert a fluid to condensable vapor. The generator can be disposed in a medical device to treat tissue with vapor. One feature of the medical device is that it can apply condensable vapor energy to tissue, such as a prostrate, to shrink, damage, denaturate the prostate. Methods associated with use of the vapor generator are also covered.

Claims

1. An inductive vapor generator, comprising:

an outer support assembly comprising a first tube wherein the first tube is thermally insulating and electrically insulating;

a coil disposed around the outer support assembly;

an inner assembly comprising a second tube, the inner assembly being disposed within the outer support assembly wherein the second tube is thermally conductive and electrically insulating;

a plurality of microtubes disposed within the inner assembly, the plurality of microtubes being configured to receive a fluid from a fluid source;

a first cap pressure-fit on a first end of the inner assembly and a second cap pressure-fit on a second end of the inner assembly, wherein each of the first and the second pressure-fit caps includes an o-ring seal;

a sintered filter disposed within the inner assembly; and

a radiofrequency generator electrically coupled to the coil, the radiofrequency generator being configured to apply a current to the coil to inductively heat the fluid in the plurality of microtubes to convert the fluid into a heated condensable vapor.

2. The inductive vapor generator of claim 1 further comprising a gap between the outer support assembly and the inner assembly.

3. The generator of claim 2 wherein the gap is filled with argon.

4. The inductive vapor generator of claim 1 wherein the plurality of microtubes comprises stainless steel microtubes.

5. The inductive vapor generator of claim 1 wherein the outer support assembly has a length of less than 70 mm.

6. The inductive vapor generator of claim 1 wherein the outer support assembly has a diameter of less than 10 mm.

7. The inductive vapor generator of claim 1 wherein the sintered filter comprises a stainless steel disc.

8. The inductive vapor generator of claim 7 wherein the sintered filter includes a plurality of openings, wherein each of the plurality of openings measures approximately 10 microns.

9. The inductive vapor generator of claim 1 further comprising a first capacitor connected in series between the radiofrequency generator, and the coil and a second capacitor connected in parallel with the coil.

10. A medical vapor delivery device, comprising:

a handle;

a working shaft coupled to the handle;

an induction vapor generator disposed in the handle and fluidly coupled to a fluid source and the working shaft, the induction vapor generator comprising;

an outer support assembly comprising a first tube wherein the first tube is electrically insulating;

a coil disposed around the outer support assembly;

an inner assembly comprising a second tube, the inner assembly being disposed within the outer support assembly wherein the second tube is electrically insulating;

a plurality of microtubes disposed within the inner assembly; and

a first cap pressure-fit on a first end of the inner assembly and a second cap pressure-fit on a second end of the inner assembly, wherein each of the first and the second pressure-fit caps includes an o-ring seal;

a radiofrequency generator electrically coupled to the coil, the radiofrequency generator configured to apply a current to the coil; and

a controller configured to apply a current to the coil to convert a fluid in the plurality of microtubes into a heated vapor inside the induction vapor generator for delivery of the heated vapor through the working shaft to human tissue.

11. The medical vapor delivery device of claim 10 further comprising a treatment needle disposed near a distal portion of the working shaft.

12. The medical vapor delivery device of claim 10 wherein the first tube is thermally insulating and wherein the second tube is thermally conductive.

13. The medical vapor delivery device of claim 12 further comprising a gap between the outer support assembly and the inner assembly.

14. The generator of claim 13 wherein the gap is filled with argon.

15. The medical vapor delivery device of claim 10 wherein the plurality of microtubes comprises stainless steel microtubes.

16. The medical vapor delivery device of claim 10 wherein the outer support assembly has a length of less than 70 mm.

17. The medical vapor delivery device of claim 10 wherein the outer support assembly has a diameter of less than 10 mm.