Needle cover

• US 10,335,554 B2
• Filed: 06/24/2013
• Issued: 07/02/2019
• Est. Priority Date: 06/02/2008
• Status: Active Grant

• Current Assignee: Sta-Med LLC
• Original Assignee: Sta-Med LLC
• Inventors: Rubinstein, Sergio, Rosenberg, Samuel Kanosky, Stepke, Russell R., Mazursky, Richard, Herlitz, Todd, Harker, Josh, Godfrey, Mark W., Jokela, Stephen M.
• Primary Examiner(s): Mehta, Bhisma
• Assistant Examiner(s): Engel, Matthew A
• Application Number:
  US13/925,070
• Publication Number:
  US 20140135706A1
• Time in Patent Office: 2,199 Days
• CPC Class Codes: A61M 2005/3247 Means to impede repositioning of protection sleeve from needle covering to needle uncovering position
• CPC Class Codes: A61M 2005/325 Means obstructing the needle passage at distal end of a needle protection sleeve
• CPC Class Codes: A61M 2005/3267 Biased sleeves where the needle is uncovered by insertion of the needle into a patient's body
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3213 Caps placed axially onto the needle, e.g. equipped with finger protection guards axially-extensible protective sleeves A61M5/3243
• CPC Class Codes: A61M 5/326 Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user
• CPC Class Codes: A61M 5/422 Desensitising skin

Abstract

A single-use cover assembly that obscures a substantial majority or an entirety of an injection needle from view before, during, and after an injection procedure. The cover assembly includes a housing and a needle sleeve that retracts and extends by sliding axially within the housing. The needle sleeve carries a locking collar that moves from a first position to a second position once the needle sleeve is fully retracted. In the first position the locking collar allows retraction of the needle sleeve from a fully extended position. In the second position, a portion of the locking collar covers a tip of the needle, thereby preventing retraction of the needle sleeve from the fully extended position.

Claims

1. A single-use protective cover, comprising:

a housing generally surrounding a needle and configured to connect to a syringe, the needle comprising a central longitudinal axis;

a sleeve configured to move in a first stage with respect to the housing between an extended position and a retracted position substantially without impediment, the sleeve comprising a needle aperture and a needle channel extending axially along the sleeve and configured to receive the needle such that a distal tip of the needle is covered by the sleeve in the extended position and is exposed in the retracted position;

a biasing member configured to bias the sleeve toward the extended position; and

a locking member comprising a central longitudinal axis that is radially offset from the central longitudinal axis of the needle when the sleeve is in the retracted and extended positions;

wherein a distal end of the sleeve is substantially flush with a distal end of the housing when the sleeve is in the retracted position; and

wherein the locking member engages, with an engagement, the sleeve in a second stage as the sleeve moves from the retracted position to the extended position, wherein the engagement between the locking member and the sleeve occurs distal to a proximal-most end of the sleeve and comprises resiliently deflecting the locking member with the sleeve, and wherein the engagement obstructs the sleeve from moving to the retracted position to thereby inhibit reuse of the protective cover.

2. The protective cover of claim 1, wherein the extended position of the sleeve substantially obscures the needle from view.

3. The protective cover of claim 1, wherein movement of the sleeve automatically engages the locking member.

4. The protective cover of claim 1, wherein the protective cover need not require more than one hand to operate.

5. The protective cover of claim 1, wherein the distal end of the sleeve further comprises a plurality of projections configured to engage a patient'"'"'s pressure-receptor nerves to thereby inhibit the sensation of pain.

6. The protective cover of claim 1, wherein the housing further comprises a radially inwardly extending shoulder and the sleeve further comprises a radially outwardly extending flange configured to seat against the shoulder.

7. The protective cover of claim 6, wherein the radially outwardly extending flange contacts the locking member and the biasing member is configured to be compressed between the radially outwardly extending flange and the housing.

8. The protective cover of claim 1, wherein movement of the sleeve radially displaces the locking member.

9. The protective cover of claim 1, wherein the sleeve is configured to move from a partially retracted position to the extended position without engaging the locking member.

10. The protective cover of claim 9, wherein the partially retracted position of the sleeve exposes the distal tip of the needle a distance sufficient to pierce a septum on a vial.

11. The protective cover of claim 9, further comprising a cap configured to limit the retraction of the sleeve to the partially retracted position to thereby inhibit unintentional engagement of the locking member.

12. The protective cover of claim 1, wherein the protective cover is configured to withdraw fluid from a vial without engaging the locking member.

13. The protective cover of claim 1, wherein the engagement between the locking member and the sleeve occurs distal to a proximal end of the sleeve.

14. The protective cover of claim 1, further comprising a needle hub connected with a proximal end of the needle, and wherein in the retracted position the needle hub is received in and positioned directly adjacent to, in a radially inward direction, a proximal end of the sleeve such that there are no intervening components of the protective needle cover radially between the proximal end of the sleeve and the needle hub.

15. The protective cover of claim 1, wherein in the retracted position the proximal-most end of the sleeve longitudinally abuts with the housing.

16. The protective cover of claim 1, wherein the sleeve further comprises a recess configured to engage with a tab of the protective cover.

17. The protective cover of claim 1, wherein in an initial state of the protective cover the biasing member is substantially uncompressed, the initial state being immediately before the sleeve is moved in the first stage with respect to the housing.

18. The protective cover of claim 1, wherein the locking member comprises an arm that is resiliently biased radially inwardly.

19. The protective cover of claim 1, wherein in the extended position a distal tip of the biasing member pushes, parallel to the longitudinal axis of the needle, on a proximal end of the sleeve and a proximal tip of the biasing member pushes, parallel to the longitudinal axis of the needle, on the housing.

20. The protective cover of claim 1, wherein the locking member comprises a base and a resilient elongate arm, the resilient elongate arm having a length, and wherein the resilient elongate arm seeks to return from a radially outwardly deflected position to a relaxed position in which the length of the resilient elongate arm is substantially parallel to the central longitudinal axis of the locking member.