Geared hinge with removable access panel

• US 10,337,224 B1
• Filed: 01/03/2018
• Issued: 07/02/2019
• Est. Priority Date: 01/03/2018
• Status: Active Grant

• Current Assignee: Architectural Builders Hardware Mfg Incorporated
• Original Assignee: Architectural Builders Hardware Mfg Incorporated
• Inventors: Shah, Ankit
• Primary Examiner(s): O'Brien, Jeffrey
• Application Number:
  US15/860,979
• Publication Number:
  US 20190203511A1
• Time in Patent Office: 545 Days
• CPC Class Codes: B66B 13/125 electrical
• CPC Class Codes: E05D 11/0018 Anti-tamper devices
• CPC Class Codes: E05D 11/0054 Covers, e.g. for protection
• CPC Class Codes: E05D 11/0081 for transmitting energy, e.g. electrical cable routing
• CPC Class Codes: E05D 11/105 the maintaining means acting perpendicularly to the pivot axis
• CPC Class Codes: E05D 11/1078 the maintaining means acting parallel to the pivot
• CPC Class Codes: E05D 2007/0469 in an axial direction
• CPC Class Codes: E05D 3/122 Gear hinges
• CPC Class Codes: E05D 7/0423 Screw-and-nut mechanisms E05D7/0407, E05D7/043 take precedence
• CPC Class Codes: E05Y 2400/654 by electrical cables
• CPC Class Codes: E05Y 2900/132 Doors

Abstract

A door hinge includes first and second leaves each with a plate portion, a free edge and an opposite geared edge, the geared edges meshing with each other as the leaves operationally pivot. Each leaf has a front surface and an opposite back surface. A cap covers the meshed geared edges on the back surface and defines a pivot axis for each of the leaves, the cap defining a channel A recess is provided in the front surface of each leaf, the recesses being in communication with the channel, each recess defining a break in the geared edges. First and second access panels are removably secured in the recesses, having a geared panel edge complementary with the leaf geared edge and filling the break, and at least one of the access panels being secured to the respective hinge leaf by security fasteners extending only into the leaf.

Claims

1. A hinge configured for pivotably mounting a door in a door frame, said hinge comprising:

a first leaf having a first plate portion, a first free edge and an opposite first geared edge;

a second leaf having a second plate portion, a second free edge and a second geared edge, said first and second geared edges constructed and arranged to mesh with each other as said first leaf is pivoted axially relative to said second leaf;

said first and second leaves having a front surface, and an opposite back surface facing at least one of the door and the door frame upon which said hinge is mounted;

a cap configured for covering said meshed first and second geared edges on said back surface and defining a pivot axis for each of said first and second leaves, said cap defining a channel;

a first recess in said front surface of said first leaf and a complementary second recess in said front surface of said second leaf, said recesses being in communication with said channel, each said first and second recess defining a break in said first and second geared edges;

a first access panel removably secured in said first recess, having a first geared panel edge complementary with said first geared edge and filling said break;

a second access panel removably secured in said second recess, having a second geared panel edge complementary with said first geared edge and filling said break; and

at least one of said first and second access panels being secured to said respective hinge leaf by security fasteners extending only into said leaf.

2. The hinge of claim 1 further including a cavity in a floor of said first and second recesses dimensioned for accommodating an electrical conductor.

3. The hinge of claim 2 further including undercuts in said first and second access panels arranged to be opposite said cavities for defining a conductor space in each said leaf.

4. The hinge of claim 2, further including an electrical conductor provided in one of strands of wire or a ribbon format.

5. The hinge of claim 4, further including conductor openings in each of said first and second leaves located in said recesses.

6. The hinge of claim 1 further including axially spaced gaps in said first and second geared edges of said leaves, and a bearing block located in each said gap.

7. The hinge of claim 6 wherein peripheral margins of said first and second access panels are located between adjacent, axially spaced said bearing blocks.

8. The hinge of claim 1 further including panel fastener openings in said first and second recesses, and mounting holes in each of said first and second leaves for mounting said hinge to said door and said door frame, said mounting holes having a diameter larger than a corresponding diameter of said panel fastener openings.

9. A hinge configured for pivotably mounting a door in a door frame, said hinge comprising:

first and second leaves each with a plate portion, a free edge and an opposite geared edge, said geared edges meshing with each other as said leaves operationally pivot;

each leaf has a front surface and an opposite back surface;

a cap covers said meshed geared edges on said back surface and defines a pivot axis for each said leaf, said cap defining a channel;

a recess is provided in said front surface of each said leaf, said recesses being in communication with said channel, each said recess defining a break in said geared edges;

first and second access panels are removably secured in said recesses, having a geared panel edge complementary with said leaf geared edge and filling said break;

at least one of the access panels being secured to the respective hinge leaf by security fasteners extending only into the leaf; and

each said recess defining a cavity, and each said access panel defining an undercut in an inner wall, said cavity and said undercuts being aligned and defining an electrical conductor space for accommodating an electrical conductor.

10. The hinge of claim 9 wherein each said cavity is generally trapezoidal in shape.

11. The hinge of claim 9 wherein said access panels each have a peripheral margin that is spaced between axially adjacent bearing blocks.