Electric-motor-driven liquid pump

• US 10,337,513 B2
• Filed: 12/09/2016
• Issued: 07/02/2019
• Est. Priority Date: 12/09/2015
• Status: Active Grant

• Current Assignee: FTE Automotive GmbH (Valeo SE)
• Original Assignee: FTE Automotive GmbH (Valeo SE)
• Inventors: Reul, Alexander, Dirauf, Markus
• Primary Examiner(s): Hansen, Kenneth J
• Assistant Examiner(s): Jariwala, Chirag
• Application Number:
  US15/373,721
• Publication Number:
  US 20170167491A1
• Time in Patent Office: 935 Days
• Field of Search: 417350, 417357, 417368, 417369, 417370, 4174101, 4174103, 4174104, 4174105, 310 54, 310 57, 310 60 R, 310 61
• CPC Class Codes: F04B 17/03 driven by electric motors
• CPC Class Codes: F04B 53/08 Cooling; Heating; Preventing freezing
• CPC Class Codes: F04C 15/0096 Heating; Cooling of machines or engines in general F01P
• CPC Class Codes: F04C 2/102 the two members rotating simultaneously around their respective axes
• CPC Class Codes: F04D 1/04 Helico-centrifugal pumps
• CPC Class Codes: F04D 13/06 the pump being electrically driven
• CPC Class Codes: F04D 13/0653 the motor being flooded
• CPC Class Codes: F04D 29/5806 Cooling the drive system
• CPC Class Codes: F04D 29/5813 Cooling the control unit
• CPC Class Codes: F04D 29/586 specially adapted for liquid pumps

Abstract

A liquid pump has a housing with a suction connection, a pressure connection and a electric motor for rotationally driving a conveying device that has a suction inlet and pressure outlet which communicate with the suction connection and the pressure connection respectively. An electronic power unit for the electric motor is adjacent to the motor and extends transversely to the axis of rotation and is on the rear side of the partition wall of the housing. The suction inlet is arranged at a height smaller than an inner radius of an annular gap between the stator and rotor, whereas a rotor passage extends at a constant height, so that a liquid inducted by way of the suction connection is guided in part via the annular gap and undergoes a deflection at the partition wall, cooling the latter before it passes through the rotor passage to the suction inlet.

Claims

1. A liquid pump that is driven by an electric motor, comprising:

a housing, which has a suction connection and a pressure connection, the electric motor housed in said housing and which comprises a stator and a rotor which is received within the stator to leave an annular gap;

said rotor being drivable for rotation about an axis of rotation;

a conveying device, which is in drive connection with the rotor and which has a suction inlet that, via a fluid path for an unpressurized liquid, is in fluid connection with the suction connection of the housing and a pressure outlet that, via a fluid path for a pressurized liquid, is in fluid connection with the pressure connection of the housing; and

an electronic power unit for driving of the electric motor;

wherein the housing comprises a partition wall which extends substantially transversely to the axis of rotation and is adjacent to the rotor; and

said electronic power unit being mounted on a side of said partition wall remote from the rotor;

said liquid pump being characterized in that the suction inlet of the conveying device is arranged at a radial height with respect to the axis of rotation which is smaller than an inner radius of the annular gap, and the rotor has at least one passage which extends at a radial height increasing or substantially constant in direction towards the suction inlet of the conveying device with respect to the axis of rotation so that the unpressurized liquid inducted by the suction inlet of the conveying device via the suction connection of the housing is constrainedly guided in part by way of the annular gap between rotor and stator and undergoes deflection at the partition wall of the housing with cooling thereof before it passes through the passage of the rotor to the suction inlet of the conveying device, wherein the annular gap and the passage of the rotor form part of the fluid path for the unpressurized liquid.

2. A liquid pump according to claim 1, characterized in that the rotor is of substantially cup-shaped construction and bounds an interior space in which the conveying device is received at least in part.

3. A liquid pump according to claim 1, characterized in that the housing is made substantially from plastic material and the rotor of the electric motor is mounted by way of a motor shaft directly in the plastic material of the housing.

4. A liquid pump according to claim 1, characterized in that the conveying device is constructed in the form of an internal gear pump, with a gearwheel, which is rotationally driven by the rotor of the electric motor, arranged concentrically with respect to the axis of rotation, and comprises external toothing, and an annular gear, which meshes with the external toothing, is guided in the housing eccentrically with respect to the axis of rotation, and comprises internal toothing co-operating with the external toothing so as to convey the liquid.

5. A liquid pump according to claim 1, characterized in that the rotor of the electric motor is cantilever-mounted in the housing on a side of the rotor remote from the partition wall.

6. A liquid pump according to claim 1, characterized in that the housing is closed on the side of the partition wall remote from the rotor by a metallic cover which for outward heat dissipation extends near the electronic power unit and over the electronic power unit and is provided on its side remote from the electronic power unit with a surface-increasing structure.

7. A liquid pump according to claim 1, characterized in that a bypass connection is provided which, for improving the cold-running characteristics, connects the suction connection of the housing with the suction inlet of the conveying device in front of the annular gap as seen in flow direction.

8. A liquid pump according to claim 7, characterized in that the bypass connection is formed by a further annular gap between an inner circumferential surface of the rotor and a wall surface of the housing.

9. A liquid pump according to claim 1, characterized in that the stator of the electric motor comprises a plurality of metallic stator laminations which carry stator windings and have radially inner ends adjoining the annular gap, wherein the stator laminations and the stator windings are connected together by a plastic material injection-molded enclosure that the radially inner ends of the stator laminations are left free of the plastic material injection-molded enclosure.

10. A liquid pump according to claim 9, characterized in that the radially inner ends of the stator laminations protrude radially inwardly beyond the plastic material injection-molded enclosure and define axial grooves, extending substantially parallel to the axis of rotation.

11. A liquid pump according to claim 10, characterized in that the axial grooves extend at least over the length of the rotor (22).

12. A liquid pump according claim 1, characterized in that the partition wall of the housing has a projection on its side facing the rotor, said projection is arranged concentrically with respect to the axis of rotation and which protrudes in the direction of the rotor, for the flow deflection.

13. A liquid pump according to claim 12, characterized in that the projection has a central recess in which a magnet, connected with the rotor and serving for sensing the angular position of the rotor about the axis of rotation, is received.

14. A liquid pump according to claim 13, characterized in that the rotor has a plurality of passages which extend substantially parallel to the axis of rotation and which with respect to the axis of rotation lie at a radial height equal to or greater than an outer radial dimension of the projection.

15. A liquid pump according to claim 12, characterized in that a bypass connection is provided which, for improving the cold-running characteristics, connects the suction connection of the housing with the suction inlet of the conveying device in front of the annular gap as seen in flow direction.

16. A liquid pump according to claim 15, characterized in that the bypass connection is formed by a further annular gap between an inner circumferential surface of the rotor and a wall surface of the housing.

17. A liquid pump according to claim 15, characterized in that the rotor is of substantially cup-shaped construction and bounds an interior space in which the conveying device is received at least in part.

18. A liquid pump according to claim 15, characterized in that the conveying device is constructed in the form of an internal gear pump, with a gearwheel, which is rotationally driven by the rotor of the electric motor, arranged concentrically with respect to the axis of rotation, and comprises external toothing, and an annular gear, which meshes with the external toothing, is guided in the housing eccentrically with respect to the axis of rotation, and comprises internal toothing co-operating with the external toothing so as to convey the liquid.

19. A liquid pump according to claim 15, characterized in that the housing is substantially made from plastic material and the rotor of the electric motor is mounted by way of a motor shaft directly in the plastic material of the housing.

20. A liquid pump according to claim 19, characterized in that the rotor of the electric motor is in a drive connection with the conveying device via the motor shaft, which is mounted on either side of the conveying device in the housing by way of a respective bearing, wherein one of said respective bearings, which is further from the rotor, for the motor shaft is lubricated by way of the drive connection thereof to the conveying device.