Thermoelectric-based thermal management of electrical devices

• US 10,337,770 B2
• Filed: 05/15/2017
• Issued: 07/02/2019
• Est. Priority Date: 07/11/2011
• Status: Active Grant

• Current Assignee: Gentherm Incorporated
• Original Assignee: Gentherm Incorporated
• Inventors: Kossakovski, Dmitri, Barnhart, Todd Robert, Piggott, Alfred
• Primary Examiner(s): Crepeau, Jonathan
• Application Number:
  US15/595,756
• Publication Number:
  US 20170314824A1
• Time in Patent Office: 778 Days
• Field of Search: None
• CPC Class Codes: F25B 21/04 reversible
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/443 in response to temperature
• CPC Class Codes: H01M 10/486 for measuring temperature
• CPC Class Codes: H01M 10/60 Heating or cooling; Temperature control
• CPC Class Codes: H01M 10/643 Cylindrical cells
• CPC Class Codes: H01M 10/6572 Peltier elements or thermoelectric devices
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Disclosed embodiments include thermoelectric-based thermal management systems and methods configured to heat and/or cool an electrical device. Thermal management systems can include at least one electrical conductor in electrical and thermal communication with a temperature-sensitive region of the electrical device and at least one thermoelectric device in thermal communication with the at least one electrical conductor. Electric power can be directed to the thermoelectric device by the same electrical conductor or an external power supply, causing the thermoelectric device to provide controlled heating and/or cooling to the electrical device via the at least one electrical conductor.

Claims

1. A thermal management system configured to manage temperature of an electrical device, the thermal management system comprising:

a thermoelectric device configured to transfer thermal energy between a main surface and a waste surface with the application of electric power to the thermoelectric device, wherein the main surface of the thermoelectric device is configured to conduct thermal energy to or from an electrical conductor, and wherein the electrical conductor is configured to deliver electric power to or from an electrical device such that the electrical conductor serves as a conduit for conducting thermal energy between the electrical device and the thermoelectric device, and

wherein the waste surface of the thermoelectric device is configured to conduct thermal energy to or from a liquid heat exchanger, the liquid heat exchanger configured to transfer thermal energy via a liquid working fluid.

2. The thermal management system of claim 1, further comprising a controller configured to control a polarity of electric current provided to the thermoelectric device, wherein a first polarity of electric current is provided in a cooling mode of system operation and wherein a second polarity opposite the first polarity of electric current is provided in a heating mode of system operation.

3. The thermal management system of claim 2, wherein the controller is integrated with a battery management system configured to administer control functions to a battery pack.

4. The thermal management system of claim 2, further comprising a temperature sensor in thermal communication with the electrical device and in electrical communication with the controller.

5. The thermal management system of claim 4, wherein the controller is configured to monitor inputs from the temperature sensor and electric current directed in or out of the electrical device under thermal management and adjust electric power delivered to the thermoelectric device.

6. The thermal management system of claim 1, wherein the electrical device further comprises:

a plurality of electrical components;

a first electrical conductor in electrical and thermal communication with a first electrical component and a second electrical conductor in electrical and thermal communication with a second electrical component;

a first thermoelectric device configured to conduct thermal energy to or from the first electrical conductor and a second thermoelectric device configured to conduct thermal energy to or from the second electrical conductor; and

a first thermal management system configured to apply thermal management to the first electrical component and a second thermal management system configured to apply thermal management to the second electrical component, the first and second thermal management systems configured to apply thermal management independent of each other, wherein electric power supplied to the first thermal management system is adjusted independent of electric power supplied to the second thermal management system.

7. The thermal management system of claim 1, wherein the electrical device further comprises:

a plurality of electrical components;

a first electrical conductor in electrical and thermal communication with a first electrical component and a second electrical component of the plurality of electrical components such that the first electrical component and the second electrical component are in electrical communication; and

a first thermoelectric device configured to conduct thermal energy to or from the first electrical conductor.

8. The thermal management system of claim 7, further comprising a second electrical conductor in electrical and thermal communication with the second electrical component and a third electrical component of the plurality of electrical components;

and a second thermoelectric device configured to conduct thermal energy to or from the second electrical conductor.

9. The thermal management system of claim 7, further comprising a second electrical conductor in electrical and thermal communication with the second electrical component and a third electrical component of the plurality of electrical components, wherein the first thermoelectric device is configured to conduct thermal energy to or from the second electrical conductor.

10. The thermal management system of claim 1, wherein the thermoelectric device is in direct thermal contact with the electrical conductor.

11. The thermal management system of claim 1, further comprising a heat transfer device in thermal communication with the thermoelectric device and the electrical conductor such that heat flows between the thermoelectric device and the electrical conductor through the heat transfer device.

12. The thermal management system of claim 1, wherein the thermoelectric device is configured to conduct thermal energy to or from heat exchange surfaces of two electrical conductors.

13. The thermal management system of claim 1, wherein the thermoelectric device is in electrical communication with the electrical conductor.

14. The thermal management system of claim 1, wherein an external power source not under thermal management provides power to the thermoelectric device.

15. The thermal management system of claim 1, wherein the electrical conductor is an electrode.

16. The thermal management system of claim 1, wherein the electrical device comprises a battery charger configured to have one electrode be in electrical and thermal communication with an electrode of a battery.

17. The thermal management system of claim 1, wherein the electrical device comprises an electrical circuit that is configured to have one electrode be in electrical and thermal communication with an electrode of a battery.

18. The thermal management system of claim 1, further comprising a thermal insulator in electrical communication with the electrical conductor and configured to substantially thermally isolate the thermoelectric device from a second electrical device that is in electrical communication with the electrical conductor.

19. The thermal management system of claim 1, wherein the electrical device comprises at least one of a battery pack, a battery cell, a battery module, an insulated-gate bipolar transistor, or a power amplifier.

20. The thermal management system of claim 1, further comprising a plurality of electrical conductors, wherein the liquid heat exchanger extends along at least a portion of a surface of the electrical device between rows of the electrical conductors.

21. The thermal management system of claim 1, wherein the liquid heat exchanger directly contacts a surface of the electrical device.

22. The thermal management system of claim 1, wherein the liquid heat exchanger does not contact a surface of the electrical device.

23. The thermal management system of claim 1, wherein the liquid heat exchanger includes electrically conductive portions and electrically insulating portions.

24. The thermal management system of claim 1, further comprising:

an other thermoelectric device configured to transfer thermal energy between a main surface of the other thermoelectric device and a waste surface of the other thermoelectric device with the application of electric power to the other thermoelectric device, wherein the main surface of the other thermoelectric device is configured to conduct thermal energy to or from an other electrical conductor, and wherein the other electrical conductor is configured to deliver electric power to or from the electrical device,

wherein the waste surface of the other thermoelectric device is configured to conduct thermal energy to or from an other liquid heat exchanger, and

wherein the liquid heat exchanger and the other liquid heat exchanger are positioned on different sides of the electrical device.

25. The thermal management system of claim 24, wherein the liquid heat exchanger and the other liquid heat exchanger directly contact the different sides of the electrical device.

26. A thermal management system configured to manage temperature of an electrical device, the thermal management system comprising:

a plurality of thermoelectric devices each configured to transfer thermal energy between a main surface and a waste surface with the application of electric power; and

a plurality of electrical conductors configured to deliver electric power to or from an electrical device such that the electrical conductors serve as a conduit for conducting thermal energy between the electrical device and the thermoelectric devices,

wherein the main surface of each thermoelectric device is configured to conduct thermal energy to or from at least one of the electrical conductors,

wherein the waste surface of each thermoelectric device is configured to conduct thermal energy to or from a liquid heat exchanger, the liquid heat exchanger configured to transfer thermal energy via a liquid working fluid.

27. The thermal management system of claim 26, wherein the liquid heat exchanger extends along at least a portion of a surface of the electrical device between rows of the electrical conductors.