Coil topologies for inductive power transfer

• US 10,340,078 B2
• Filed: 11/03/2017
• Issued: 07/02/2019
• Est. Priority Date: 12/17/2013
• Status: Active Grant

• Current Assignee: WiTricity Corporation
• Original Assignee: WiTricity Corporation
• Inventors: Widmer, Hans Peter, Keeling, Nicholas A., Beaver, Jonathan
• Primary Examiner(s): Fureman, Jared
• Assistant Examiner(s): Evans, James P
• Application Number:
  US15/803,648
• Publication Number:
  US 20180137972A1
• Time in Patent Office: 606 Days
• Field of Search: None
• CPC Class Codes: B60L 53/122 Circuits or methods for driving the primary coil, e.g. supplying electric power to the coil
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/40 using two or more transmitting or receiving devices H02J50/50 takes precedence
• CPC Class Codes: H02J 50/60 responsive to the presence of foreign objects, e.g. detection of living beings
• CPC Class Codes: H02J 50/70 involving the reduction of electric, magnetic or electromagnetic leakage fields
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 50/90 involving detection or optimisation of position, e.g. alignment
• CPC Class Codes: H02J 7/00034 Charger exchanging data with an electronic device, i.e. telephone, whose internal battery is under charge
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

This disclosure provides systems, methods and apparatus including a magnetic flux device configured to transmit or receive magnetic flux to or from a space beyond the magnetic flux device. In certain configurations, the magnetic flux device can include a first coil with a first layer and second layer, a second coil with a third layer and fourth layer, and a magnetically permeable material with the first coil extending over a first edge of the magnetically permeable material and the second coil extending over a second edge of the magnetically permeable material. In certain other configurations, the magnetic flux device can include a first conductive structure including a first coil and a second coil enclosing a first area and a second area, respectively. The magnetic flux device can further include a second conductive structure with at least a first planar portion of the first conductive structure being substantially coplanar with a second planar portion of the second conductive structure.

Claims

1. A magnetic flux device for wireless power transfer configured to transmit or receive magnetic flux to or from a space beyond the magnetic flux device, the magnetic flux device comprising:

at least a first electrically conductive coil and a second electrically conductive coil, the first coil having a first section and a second section and the second coil having a third section and a fourth section, the first section substantially coplanar with the third section and the second section substantially coplanar with the fourth section;

a magnetically permeable material having;

a first side having a first length, a first width and a first center, and

a second side, substantially parallel to the first side, having a second length, a second width, and a second center; and

an electrically conductive material having a first side substantially parallel to the second side of the magnetically permeable material;

the first section and the third section disposed on the first side of the magnetically permeable material, the second section and the fourth section disposed on the second side of the magnetically permeable material between the magnetically permeable material and the electrically conductive material, the first section and the third section positioned closer to the first center than the second section and the fourth section are positioned to the second center, the first section and the second section non-overlapping and connected to bound a first region, the third section and the fourth section non-overlapping and connected to bound a second region substantially coplanar with the first region, the first section positioned closer to the third section than to the second section, and the third section positioned closer to the first section than to the fourth section.

2. The magnetic flux device of claim 1, wherein the first coil comprises at least one spiral wound coil and the second coil comprises at least one spiral wound coil.

3. The magnetic flux device of claim 1, wherein the first side is opposite to the second side.

4. The magnetic flux device of claim 1, wherein the first section is adjacent to the third section on the first side and the second section is spaced apart from the fourth section on the second side.

5. The magnetic flux device of claim 1, wherein the magnetically permeable material comprises a ferrite plate.

6. The magnetic flux device of claim 1, wherein the first section and the second section comprise stacked windings of the first coil and the third section and the fourth section comprise stacked windings of the second coil.

7. The magnetic flux device of claim 1, wherein the first section and the second section comprise a plurality of layers of conductive windings.

8. The magnetic flux device of claim 1, wherein the first coil and the second coil form a first conductive structure having at least a first planar portion, the magnetic flux device further comprising a second conductive structure configured to wirelessly receive or transmit power via the magnetic field, the second conductive structure having at least a second planar portion substantially coplanar with the first planar portion.

9. The magnetic flux device of claim 8, wherein the first conductive structure and the second conductive structure are collectively configured to cover at least a portion of the first side of the magnetically permeable material.

10. The magnetic flux device of claim 8, wherein the first conductive structure, the second conductive structure, and the magnetically permeable material at least partially bound a region configured to contain electronic components.

11. The magnetic flux device of claim 8, wherein the first conductive structure and the second conductive structure are stacked on one another.

12. The magnetic flux device of claim 1, wherein a distance between an outer edge of the second section and an outer edge of the fourth section is substantially equal to a length of the first and second sides of the magnetically permeable material.

13. The magnetic flux device of claim 1, wherein a distance between an outer edge of the second section and an outer edge of the fourth section is less than a length of the first and second sides of the magnetically permeable material.

14. The magnetic flux device of claim 1, wherein the first section and the second section are connected as a continuous winding to form the first coil and the third section and the fourth section are connected as a continuous winding to form the second coil, wherein the coils are oblique with respect to each other and wherein both coils are oblique to the magnetically permeable material.

15. The magnetic flux device of claim 1, wherein two different magnetic pole areas are defined in the first region and the second region respectfully.

16. The magnetic flux device of claim 1, wherein a plane defined by the magnetically permeable material along the first length and first width is substantially coplanar with the first region and the second region.

17. The magnetic flux device of claim 1, wherein the second section is positioned closer to a first outer edge of the magnetic permeable material than to the first section, and wherein the fourth section is positioned closer to a second outer edge of the magnetic permeable material than to the third section.

18. A magnetic flux device for wireless power transfer configured to transmit or receive magnetic flux to or from a space beyond the magnetic flux device, the magnetic flux device comprising:

at least a first electrically conductive coil and a second electrically conductive coil, the first coil having a first section and a second section connected as a continuous winding to form the first coil, and the second coil having a third section and a fourth section connected as a continuous winding to form the second coil, the first section substantially coplanar with the third section and the second section substantially coplanar with the fourth section;

a magnetically permeable material having;

a first side, and

a second side substantially opposite the first side; and

an electrically conductive material having a first side substantially parallel to the second side of the magnetically permeable material, the first section and the third section disposed on the first side, the second section and the fourth section disposed on the second side between the magnetically permeable material and the electrically conductive material, and wherein a plane of the first coil formed by bisecting the first section and second section is disposed in an oblique arrangement relative to the first and second side of the magnetically permeable material and wherein a plane of the second coil formed by bisecting the third section and fourth section is disposed in an oblique arrangement relative to the first and second side of the magnetically permeable material, the first section and the second section non-overlapping, the third section and the fourth section non-overlapping, the first section positioned closer to the third section than to the second section, and the third section positioned closer to the first section than to the fourth section.

19. A magnetic flux device for wireless power transfer configured to transmit or receive magnetic flux to or from a space beyond the magnetic flux device, the magnetic flux device comprising:

a first electrically conductive coil and a second different electrically conductive coil, the first coil having a first section and a second section and the second coil having a third section and a fourth section, the first section substantially coplanar with the third section and the second section substantially coplanar with the fourth section;

means for modifying magnetic flux generated by the first electrically conductive coil and the second different electrically conductive coil, the modifying means having;

a first side having a first length, a first width, and a first center, and

a second side, substantially parallel with the first side, having a second length, a second width, and a second center; and

an electrically conducting means having a first side substantially parallel to the second side of the modifying means,

the first section and the third section disposed on the first side of the modifying means, the second section and the fourth section disposed on the second side of the modifying means between the modifying means and the electrically conducting means, and the first section and the third section positioned closer to the first center than the second section and the fourth section are positioned to the second center, the first section and the second section non-overlapping and connected to bound a first region, the third section and the fourth section non-overlapping and connected to bound a second region substantially coplanar with the first region, the first section positioned closer to the third section than to the second section, and the third section positioned closer to the first section than to the fourth section.