Bidirectional DC-DC resonant converter

• US 10,340,809 B2
• Filed: 02/03/2017
• Issued: 07/02/2019
• Est. Priority Date: 02/04/2016
• Status: Active Grant

• Current Assignee: Eltek AS (Delta Electronics Incorporated)
• Original Assignee: Eltek AS (Delta Electronics Incorporated)
• Inventors: Boysen, Kjetil
• Primary Examiner(s): Nash, Gary A
• Application Number:
  US16/072,704
• Publication Number:
  US 20190089260A1
• Time in Patent Office: 879 Days
• Field of Search: 363 2102, 363 78
• CPC Class Codes: H02M 1/0048 Circuits or arrangements for reducing losses using snubbers H02M1/34
• CPC Class Codes: H02M 1/0058 by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826
• CPC Class Codes: H02M 1/4241 using a resonant converter
• CPC Class Codes: H02M 3/33523 with galvanic isolation between input and output of both the power stage and the feedback loop
• CPC Class Codes: H02M 3/33584 Bidirectional converters
• CPC Class Codes: H02M 7/48 using discharge tubes with control electrode or semiconductor devices with control electrode
• CPC Class Codes: H02M 7/4818 with means for adaptation of resonance frequency, e.g. by modification of capacitance or inductance of resonance circuits
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A bi-directional DC-DC resonant converter with bi-directional voltage control includes: primary converter terminals defining a primary voltage; secondary converter terminals defining a secondary voltage; a transformer device having primary transformer terminals and secondary transformer terminals; a resonant tank device having first and second primary resonant tank terminals defining a primary resonant tank voltage and first and second secondary resonant tank terminals defining a secondary resonant tank voltage, wherein the primary tank terminals are connected to the secondary transformer terminals; a primary switching circuit connected between the primary converter terminals and the primary transformer terminals; and a secondary switching circuit connected between the secondary resonant tank terminals and the secondary converter terminals.

Claims

1. Bi-directional DC-DC resonant converter with bi-directional voltage control, comprising:

primary converter terminals defining a primary voltage;

secondary converter terminals defining a secondary voltage;

a transformer device having primary transformer terminals and secondary transformer terminals;

a resonant tank device having first and second primary resonant tank terminals defining a primary resonant tank voltage and first and second secondary resonant tank terminals defining a secondary resonant tank voltage, wherein the primary tank terminals are connected to the secondary transformer terminals;

a primary switching circuit connected between the primary converter terminals and the primary transformer terminals; and

a secondary switching circuit connected between the secondary resonant tank terminals and the secondary converter terminals;

wherein the resonant tank device comprises a configuration switch for configuration of the converter between a first state, in which power is transferred from the secondary converter terminals to the primary converter terminals, and a second state, in which power is transferred from the primary converter terminals to the secondary converter terminals;

wherein the resonant tank device comprises a resonant inductor, a magnetizing inductor and a resonant capacitor connected to the configuration switch;

wherein a first gain is defined as the ratio between a first harmonic approximation of the secondary resonant tank voltage and a first harmonic approximation of the primary resonant tank voltage when operating at a first series resonance frequency in the first state;

wherein a second gain is defined as the ratio between a first harmonic approximation of the secondary resonant tank voltage and a first harmonic approximation of the primary resonant tank voltage when operating at a second series resonance frequency in the second state; and

wherein the first gain is different from the second gain.

2. Bi-directional DC-DC resonant converter according to claim 1, wherein the second series resonant frequency during the first harmonic approximation in the second state is different from the first resonant series frequency during the first harmonic approximation in the first state.

3. Bi-directional DC-DC resonant converter according to claim 1, wherein the first gain is equal to 1 when operating at the first series resonance frequency in the first state.

4. Bi-directional DC-DC resonant converter according to claim 1, wherein the second gain is determined by the inductance of the resonant inductor and inductance of the magnetizing inductor so that the second gain is equal to (resonant indicator +magnetizing inductor)/magnetizing inductor when operating at the second series resonance frequency in the second state.

5. Bi-directional DC-DC resonant converter according to claim 1, wherein the transformer device has a primary winding connected to the primary transformer terminals and a secondary winding connected to the secondary transformer terminals.

6. Bi-directional DC-DC resonant converter according to claim 1, wherein the configuration switch comprises a first switch terminal, a second switch terminal and a third switch terminal.

7. Bi-directional DC-DC resonant converter according to claim 6, wherein the magnetizing inductor is connected between the first switch terminal and the first primary resonant tank terminal.

8. Bi-directional DC-DC resonant converter according to claim 6, wherein the second switch terminal is connected to the second primary resonant tank terminal.

9. Bi-directional DC-DC resonant converter according to claim 6, wherein the resonant capacitor is connected between the second and third switch terminals.

10. Bi-directional DC-DC resonant converter according to claim 9, wherein the first primary resonant tank terminal is connected to the first secondary resonant tank terminal.

11. Bi-directional DC-DC resonant converter according to claim 6, wherein the resonant inductor is connected between the third switch terminal and the second secondary resonant tank terminal.

12. Bi-directional DC-DC resonant converter according to claim 6, wherein the resonant capacitor comprises a first resonant capacitor connected between the second primary resonant tank terminal and the first secondary converter terminals and a second resonant capacitor connected between the second primary resonant tank terminal and the second secondary converter terminals.

13. Bi-directional DC-DC resonant converter according to claim 12, wherein the third switch terminal is connected to the second secondary resonant tank terminal.

14. Bi-directional DC-DC resonant converter according to claim 6, wherein the resonant inductor is connected between first primary resonant tank terminal and the first secondary resonant tank terminal.

15. Bi-directional DC-DC resonant converter according to claim 6, wherein the first switch terminal and the second switch terminal are connected to each other in the first state;

and wherein the first switch terminal and the third switch terminal are connected to each other in the second state.

16. Bi-directional DC-DC resonant converter according to claim 1, wherein the primary switching circuit is a full bridge circuit or a half bridge circuit.

17. Bi-directional DC-DC resonant converter according to claim 1, wherein:

the primary converter terminals are connected to a battery defining a battery voltage; and

the secondary converter terminals are connected to a power supply system defining a system voltage;

an optimal ratio between the system voltage and the battery voltage during charging is different from an optimal ratio between the system voltage and the battery voltage during discharging.