Systems and methods for making and using connector contact arrays for electrical stimulation systems

• US 10,342,983 B2
• Filed: 01/10/2017
• Issued: 07/09/2019
• Est. Priority Date: 01/14/2016
• Status: Active Grant

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Inventors: Nageri, Ranjan Krishna Mukhari, Villarta, Geoffrey Abellana, Pianca, Anne M.
• Primary Examiner(s): Evanisko, George R
• Application Number:
  US15/403,029
• Publication Number:
  US 20170203104A1
• Time in Patent Office: 910 Days
• CPC Class Codes: A61B 2505/05 Surgical care
• CPC Class Codes: A61B 2505/09 Rehabilitation or training
• CPC Class Codes: A61B 2562/043 in a linear array
• CPC Class Codes: A61B 2562/046 in a matrix array
• CPC Class Codes: A61B 2562/227 Sensors with electrical connectors
• CPC Class Codes: A61B 5/291 for electroencephalography [EEG]
• CPC Class Codes: A61B 5/6868 Brain
• CPC Class Codes: A61N 1/0551 Spinal or peripheral nerve electrodes
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections

Abstract

A connector for an implantable electrical medical device can include a connector housing having a first portion and a second portion that can partially separate to receive a lead or lead extension into a connector lumen of the connector housing. The connector also includes at least one connector magnetic element coupled to each of the first and second portions of the connector housing to couple to at least one corresponding magnetic element in the lead or lead extension to align the lead or lead extension within the connector lumen of the connector housing. An electrical stimulation lead can include at least one lead magnetic element disposed along the proximal end of the lead body to couple to at least one corresponding magnetic element in a connector to align the lead within a connector lumen of the connector.

Claims

1. A connector for an implantable electrical stimulation device, the connector comprising:

an elongated connector housing having a first end and an opposing second end, the connector housing comprising a first portion, a second portion, at least one coupling element attaching the first portion to the second portion, and a connector lumen defined by the first and second portions, wherein the first and second portions are configured and arranged to partially separate to receive a lead or lead extension into the connector lumen of the connector housing;

a plurality of connector contacts disposed on the connector housing adjacent the connector lumen, wherein a first set of the connector contacts is disposed on the first portion of the connector housing and a second set of the connector contacts is disposed on the second portion of the connector housing; and

a plurality of connector magnets comprising a plurality of first connector magnets disposed on the first portion of the connector housing and a plurality of second connector magnets disposed on the second portion of the connector housing and configured to align the lead or lead extension.

2. The connector of claim 1, wherein at least one of the connector contacts is a magnet.

3. The connector of claim 1, wherein the connector magnets are disposed within the connector housing.

4. The connector of claim 3, wherein at least one of the connector magnets is disposed between two of the connector contacts.

5. The connector of claim 1, wherein the first portion and the second portion of the connector housing have a tongue and groove arrangement along edges of the first and second portions to fasten the first and second portions in a closed position.

6. The connector of claim 1, further comprising at least one coupling magnet disposed on edges of each of the first and second portions to fasten the first and second portions in a closed position.

7. The connector of claim 1, wherein the at least one coupling element of the connector housing is at least one hinge.

8. A lead extension, comprising:

the connector of claim 1;

a lead extension body extending from the connector;

a plurality of terminals disposed along a portion of the lead extension body opposite the connector; and

a plurality of conductors extending along the lead extension body and the connector and electrically coupling the plurality of connector contacts to the plurality of terminals.

9. A control module, comprising:

a header comprising the connector of claim 1;

a housing coupled to a header; and

an electronic subassembly disposed within the housing, wherein the electronic subassembly is electrically coupled to the connector contacts of the connector.

10. A system for electrical stimulation, comprising;

the connector of claim 1; and

an electrical stimulation lead coupleable to the connector, the electrical stimulation lead comprising

an elongate lead body having a proximal end and a distal end opposite the proximal end,

a plurality of electrodes disposed along the distal end of the lead body,

a plurality of terminals disposed along the proximal end of the lead body, wherein each of the terminals extends around no more than 45% of a perimeter of the lead,

a plurality of conductors extending within the lead body and electrically coupling the electrodes to the terminals, and

a plurality of lead magnets disposed along the proximal end of the lead body and configured and arranged to couple to the connector magnets of the connector to align the proximal end of the lead within the connector lumen of the connector so that each of the terminals makes electrical contact with only one of the connector contacts of the connector.

11. The system of claim 10, wherein at least one of the connector contacts is a magnet and at least one of the terminals is a magnet.

12. The system of claim 10, wherein the connector magnets are disposed within the connector housing and the lead magnets are disposed along the lead body.

13. The system of claim 12, wherein at least one of the connector magnets is disposed between two of the connector contacts and at least one of the lead magnets is disposed between two of the terminals.

14. The system of claim 10, wherein the at least one coupling element of the connector housing is at least one hinge.

15. The system of claim 10, further comprising a lead extension, the lead extension comprising

the connector;

a lead extension body extending from the connector;

a plurality of terminals disposed along a portion of the lead extension body opposite the connector; and

a plurality of conductors extending along the lead extension body and the connector and electrically coupling the plurality of connector contacts to the plurality of terminals.

16. The system of claim 10, further comprising a control module, the control module comprising

a header comprising the connector;

a housing coupled to a header; and

an electronic subassembly disposed within the housing, wherein the electronic subassembly is electrically coupled to the connector contacts of the connector.

17. The system of claim 10, wherein at least one of the lead magnets is disposed between two of the terminals.

18. A system for electrical stimulation, comprising;

the connector of claim 1; and

an electrical stimulation lead coupleable to the connector, the electrical stimulation lead comprising

an elongate lead body having a proximal end and a distal end opposite the proximal end,

a plurality of electrodes disposed along the distal end of the lead body,

a plurality of terminals disposed along the proximal end of the lead body, wherein each of the terminals extends around no more than 45% of a perimeter of the lead, wherein at least one of the terminals is formed of a ferromagnetic material,

a plurality of conductors extending within the lead body and electrically coupling the electrodes to the terminals.

19. The system of claim 18, wherein each of the connector magnets is a contact.