Split coil for uniform magnetic field generation from an external charger for an implantable medical device

• US 10,342,984 B2
• Filed: 06/07/2017
• Issued: 07/09/2019
• Est. Priority Date: 06/15/2016
• Status: Active Grant

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Inventors: Stouffer, Thomas W.
• Primary Examiner(s): Pacheco, Alexis B
• Application Number:
  US15/616,402
• Publication Number:
  US 20170361111A1
• Time in Patent Office: 762 Days
• Field of Search: 320108, 320107, 320109, 320101
• CPC Class Codes: A61N 1/0534 Electrodes for deep brain stimulation
• CPC Class Codes: A61N 1/0551 Spinal or peripheral nerve electrodes
• CPC Class Codes: A61N 1/36125 Details of circuitry or electric components
• CPC Class Codes: A61N 1/36142 for improving safety
• CPC Class Codes: A61N 1/37229 Shape or location of the implanted or external antenna
• CPC Class Codes: A61N 1/3787 from an external energy source
• CPC Class Codes: H01F 27/2804 Printed windings
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/90 involving detection or optimisation of position, e.g. alignment

Abstract

A charging system for an Implantable Medical Device (IMD) includes a split charging coil for generating a magnetic field to provide power to the IMD. The split charging coil includes a first coil portion and a second coil portion, each of which can be formed as a mechanical winding of an insulated conductor. The first and second coil portions are connected to each other in a way that substantially reduces or eliminates any current-carrying path that is routed radially with respect to the coil. As a result, the split coil produces a uniform magnetic field that enables a more accurate determination of alignment between the coil and the IMD than is available using traditional charging coils.

Claims

1. An external charger for wirelessly providing power to an implantable medical device (IMD), comprising:

a circuit board having a plane; and

a charging coil configured to produce a magnetic field to provide power to the IMD, wherein the charging coil comprises a first mechanically-wound coil portion on a first side of the circuit board and a second mechanically-wound coil portion on a second side of the circuit board, wherein the first coil portion and the second coil portion are connected in series, and wherein the first and second coil portions are formed in planes parallel to the plane of the circuit board.

2. The external charger of claim 1, wherein an interior end of the first coil portion is connected to an interior end of the second coil portion.

3. The external charger of claim 2, wherein the interior end of the first coil portion and the interior end of the second coil portion are connected through a via in the circuit board.

4. The external charger of claim 1, further comprising alignment circuitry configured to measure one or more electrical parameters to determine a measure of alignment between the charging coil and the implantable medical device.

5. The external charger of claim 4, wherein the one or more electrical parameters comprise a voltage across the charging coil.

6. The external charger of claim 4, further comprising one or more sense coils.

7. The external charger of claim 6, wherein the one or more electrical parameters comprise a voltage across each of the one or more sense coils.

8. The external charger of claim 6, wherein the one or more sense coils are each formed as a trace in the circuit board.

9. The external charger of claim 6, wherein the alignment circuitry is configured to determine a direction of misalignment between the charging coil and the implantable medical device.

10. The external charger of claim 1, further comprising an electronics module and a charging coil assembly coupled to the electronics module by a cable,

wherein the charging coil and the circuit board are within the charging coil assembly, and

wherein the electronics module comprises charging circuitry configured to generate a charging current through the charging coil.

11. An external charger for providing power to an implantable medical device (IMD), comprising:

a substrate having a plane;

control circuitry mounted on the substrate; and

a charging coil configured to produce a magnetic field to provide power to the IMD, wherein the charging coil comprises a first portion comprising a first wound conductor on a first side of the substrate and a second portion comprising a second wound conductor on a second side of the substrate, wherein the first wound conductor is electrically connected to the second wound conductor, and wherein the first and second portions are formed in planes parallel to the plane of the circuit board.

12. The external charger of claim 11, wherein an interior end of the first wound conductor is connected to an interior end of the second wound conductor.

13. The external charger of claim 12, wherein the first portion and the second portion are positioned on the substrate such that the interior end of the first wound conductor is directly opposite the substrate of the interior end of the second wound conductor.

14. The external charger of claim 12, wherein the interior end of the first wound conductor is connected to the interior end of the second wound conductor through a via in the substrate.

15. The external charger of claim 11, wherein an exterior end of the first wound conductor is connected to a first contact on the substrate and an exterior end of the second wound conductor is connected to a second contact on the substrate, and wherein the first and second contacts are coupled to charge circuitry that is controlled by the control circuitry to deliver a charge current through the charging coil.

16. The external charger of claim 11, wherein the control circuitry comprises circuitry configured to evaluate one or more electrical parameters to determine a measure of alignment between the external charger and the IMD.

17. The external charger of claim 16, wherein the one or more electrical parameters comprise a voltage across the charging coil.

18. The external charger of claim 16, wherein the one or more electrical parameters comprise a voltage across one or more sense coils that are formed as traces on the substrate.

19. The external charger of claim 18, wherein the circuitry configured to determine the measure of alignment is configured to determine a direction of misalignment between the external charger and the implantable medical device.

20. The external charger of claim 11, further comprising an electronics module and a charging coil assembly coupled to the electronics module by a cable,

wherein the charging coil and the substrate are within the charging coil assembly, and

wherein the control circuitry is within the electronics module.