Sportsball and manufacturing method thereof
First Claim
1. A sportsball, comprising:
- a carcass comprising an inflatable bladder ball and an exterior construction layer covering the bladder ball to reinforce and strengthen the bladder ball; and
a ball cover comprising two or more cover panels having connecting sides connected with each other in edge to edge manner to form one or more connecting seams, wherein said ball cover is supported and retained by the construction layer in a desired roundness after air inflation, wherein at least one of said cover panels of said ball cover further provides one or more virtual stitching seams molded to form thereon, wherein said virtual stitching seams are pre-formed on at least one of said cover panels before said cover panels are connected with each other, each of which is adapted for imitating an actual stitching seam but having no stitching hole and gap, wherein each of said virtual stitching seams has a virtual seam recess and a plurality of virtual stitching marks formed along a bottom of said virtual seam recess for imitating actual stitching marks of stitching thread like the actual stitching seam formed at sides of panels being sewn edge to edge together, such that two different seam structures with the same appearance are formed at said ball cover that said virtual stitching seam is formed on said cover panel while said actual stitching seam is formed along a connection between said cover panels, wherein at least one of said virtual stitching seams is extended from said actual stitching seam.
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Accused Products
Abstract
A sportsball and manufacturing method thereof are provided. The sportsball includes a carcass and a ball cover. The ball cover includes two or more cover panels having connecting sides connected with each other in edge to edge manner to form a plurality of connecting seams. The ball cover is supported and retained by the construction layer of the carcass in a desired roundness after air inflation. At least one the cover panels of the ball cover provides one or more virtual stitching seams molded to form thereon each imitating an actual stitching seam but having no stitching hole and gap. Each of the virtual stitching seams has a virtual seam recess and a plurality of virtual stitching marks along a bottom of the virtual seam recess imitating actual stitching marks of stitching thread like the actual stitching seam after sides of panels being sewn edge to edge together, so as to reduce the number of cover panels of the ball cover and minimize the presence of stitching holes and gaps of the ball cover.
16 Citations
22 Claims
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1. A sportsball, comprising:
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a carcass comprising an inflatable bladder ball and an exterior construction layer covering the bladder ball to reinforce and strengthen the bladder ball; and a ball cover comprising two or more cover panels having connecting sides connected with each other in edge to edge manner to form one or more connecting seams, wherein said ball cover is supported and retained by the construction layer in a desired roundness after air inflation, wherein at least one of said cover panels of said ball cover further provides one or more virtual stitching seams molded to form thereon, wherein said virtual stitching seams are pre-formed on at least one of said cover panels before said cover panels are connected with each other, each of which is adapted for imitating an actual stitching seam but having no stitching hole and gap, wherein each of said virtual stitching seams has a virtual seam recess and a plurality of virtual stitching marks formed along a bottom of said virtual seam recess for imitating actual stitching marks of stitching thread like the actual stitching seam formed at sides of panels being sewn edge to edge together, such that two different seam structures with the same appearance are formed at said ball cover that said virtual stitching seam is formed on said cover panel while said actual stitching seam is formed along a connection between said cover panels, wherein at least one of said virtual stitching seams is extended from said actual stitching seam. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12)
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13. A manufacturing method of a sportsball, comprising the steps of:
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(a) preparing two or more cover panels, each having connecting sides and a ball carcass comprising an inflatable bladder ball and an exterior construction layer covering said bladder ball to reinforce and strengthen said bladder ball; (b) forming one or more virtual stitching seams on each of said cover panels, wherein each of said virtual stitching seams has a seam recess and a plurality of virtual stitching marks along a bottom of each of said virtual seam recesses for imitating actual stitching marks of stitching thread like an actual stitching seam formed at sides of panels being sewn edge to edge together; (c) connecting said connecting sides of said cover panels in edge to edge manner forming a plurality of connecting seams to form a ball cover having a ball shape, wherein said connecting sides of said cover panels are sewed with each other to form a plurality of actual recessed stitching seams, wherein each of said virtual stitching seams imitates said actual stitching seam but having no stitching hole and gap, such that two different seam structures with the same appearance are formed at said ball cover that said virtual stitching seam is formed on said cover panel while said actual stitching seam is formed along a connection between said cover panels; and (d) receiving said ball carcass inside said ball cover, wherein said ball cover is supported and retained by said construction layer in a desired roundness after air inflation in said ball carcass. - View Dependent Claims (14, 15, 16, 17, 18, 19, 20, 21, 22)
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Specification