Restraint system

• US 10,343,648 B2
• Filed: 04/26/2017
• Issued: 07/09/2019
• Est. Priority Date: 04/26/2017
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Faruque, Mohammed Omar, Farooq, S. M. Iskander, Jaradi, Dean M.
• Primary Examiner(s): Khatib, Rami
• Assistant Examiner(s): Crosby, Evan
• Application Number:
  US15/497,502
• Publication Number:
  US 20180312135A1
• Time in Patent Office: 804 Days
• Field of Search: None
• CPC Class Codes: B60R 2022/4825 for sensing amount of belt winded on retractor
• CPC Class Codes: B60R 22/34 Belt retractors, e.g. reels anchoring devices , e.g. guide loops , with means to tension the belt in an emergency B60R22/195
• CPC Class Codes: B60R 22/48 Control systems, alarms, or interlock systems, for the correct application of the belt or harness

Abstract

A retractor assembly includes a housing; a spool rotatably coupled to the housing and defining an axis; a webbing coiled about the spool; a disc in contact with the webbing and movable parallel to the axis; and a linear variable differential transformer including a core movable parallel to the axis with the disc.

Claims

1. A retractor assembly comprising:

a housing;

a spool rotatably coupled to the housing and defining an axis;

a webbing coiled about the spool;

an arm rotatably coupled to the housing;

a disc in contact with the webbing, rotatably coupled to the arm, and movable parallel to the axis; and

a linear variable differential transformer extending through the arm and including a core movable parallel to the axis with the disc;

wherein the core slidingly contacts the disc.

2. The retractor assembly of claim 1, wherein the arm is cantilevered from the housing.

3. The retractor assembly of claim 2, wherein the axis is a spool axis, and the disc is rotatable relative to the arm about a disc axis parallel to the spool axis.

4. The retractor assembly of claim 3, wherein the disc has a circular cross-section orthogonal to the disc axis.

5. The retractor assembly of claim 4, wherein the disc is positioned such that extraction of the webbing from the spool causes the disc to rotate.

6. The retractor assembly of claim 5, further comprising a spring attached to the housing and to the arm and biasing the disc toward the spool.

7. The retractor assembly of claim 6, wherein the disc is threadedly coupled to the arm.

8. The retractor assembly of claim 7, wherein the linear variable differential transformer includes a linear-variable-differential-transformer (LVDT) housing fixed relative to the arm, and the core is linearly movable relative to the LVDT housing.

9. The retractor assembly of claim 8, wherein the linear variable differential transformer includes an LVDT spring coupled to the LVDT housing and the core and biasing the core toward the disc relative to the LVDT housing.

10. The retractor assembly of claim 9, further comprising a screw thread fixed relative to one of the disc and the arm and threadedly engaged with the other of the disc and the arm.

11. The retractor assembly of claim 10, wherein the screw thread extends along the disc axis.

12. The retractor assembly of claim 9, wherein the LVDT spring is aligned with the core in a direction in which the core is linearly movable relative to the LVDT housing.

13. The retractor assembly of claim 1, further comprising a control module in communication with the linear variable differential transformer, wherein the housing is a retractor housing, the linear variable differential transformer includes a linear-variable-differential-transformer (LVDT) housing fixed relative to the arm, and the control module is programmed to receive a signal from the linear variable differential transformer indicating a position of the core relative to the LVDT housing.

14. The retractor assembly of claim 13, wherein the control module is programmed to adjust a load limit of the retractor assembly based on the position of the core relative to the LVDT housing.

15. The retractor assembly of claim 1, wherein rotational motion of the disc slides the disc along the core, and motion of the disc parallel to the axis pushes the core.