Purge pressure sensor offset and diagnostic systems and methods

• US 10,344,715 B2
• Filed: 08/30/2016
• Issued: 07/09/2019
• Est. Priority Date: 12/01/2015
• Status: Active Grant

• Current Assignee: GM Global Technology Operations LLC (General Motors Company)
• Original Assignee: GM Global Technology Operations LLC (General Motors Company)
• Inventors: Casetti, Martino, Burleigh, Darrell W., Church, Bruce A.
• Primary Examiner(s): Vilakazi, Sizo B
• Assistant Examiner(s): Kirby, Brian R
• Application Number:
  US15/251,844
• Publication Number:
  US 20170152814A1
• Time in Patent Office: 1,043 Days
• CPC Class Codes: F02D 2041/228 Warning displays
• CPC Class Codes: F02D 2200/0406 Intake manifold pressure
• CPC Class Codes: F02D 2200/703 Atmospheric pressure
• CPC Class Codes: F02D 41/004 Control of the valve or purge actuator, e.g. duty cycle, closed loop control of position
• CPC Class Codes: F02D 41/042 for stopping the engine
• CPC Class Codes: F02D 41/22 Safety or indicating devices for abnormal conditions in air/fuel ratio feedback systems F02D41/1495, in electric control linkage F02D11/107, in purge control systems F02M25/0809
• CPC Class Codes: F02M 25/0809 Judging failure of purge control system
• CPC Class Codes: F02M 25/0836 Arrangement of valves controlling the admission of fuel vapour to an engine, e.g. valve being disposed between fuel tank or absorption canister and intake manifold
• CPC Class Codes: F02M 25/0854 Details of the absorption canister
• CPC Class Codes: F02M 25/0872 Details of the fuel vapour pipes or conduits
• CPC Class Codes: F02M 25/089 Layout of the fuel vapour installation

Abstract

A fuel vapor control system for a vehicle includes a fuel vapor canister that traps fuel vapor from a fuel tank of the vehicle. A purge valve opens to allow fuel vapor flow to an intake system of an engine and closes to prevent fuel vapor flow to the intake system of the engine. An electrical pump pumps fuel vapor from the fuel vapor canister to the purge valve. A pressure sensor measures a pressure within a conduit at a location between the electrical pump and the purge valve. A purge control module, based on the pressure measured using the pressure sensor at the location between the electrical pump and the purge valve, controls at least one of a speed of the electrical pump and opening of the purge valve.

Claims

1. A fuel vapor control system for a vehicle, comprising:

a fuel vapor canister that traps fuel vapor from a fuel tank of the vehicle;

a purge valve that opens to allow fuel vapor flow to an intake system of an engine and that closes to prevent fuel vapor flow to the intake system of the engine;

an electrical pump that pumps fuel vapor from the fuel vapor canister to the purge valve;

a pressure sensor that measures a pressure within a conduit at a location between the electrical pump and the purge valve;

an offset module that determines a pressure offset based on a difference between the pressure measured using the pressure sensor and a barometric air pressure;

an adjusting module that determines an adjusted pressure at the location between the electrical pump and the purge valve based on the pressure offset and the pressure measured using the pressure sensor at the location between the electrical pump and the purge valve;

a diagnostic module that diagnoses a fault when the pressure offset is greater than a predetermined pressure and that determines the predetermined pressure based on at least one of current to the electrical pump, a voltage applied to the electrical pump, and a power consumption of the electrical pump; and

a purge control module that, based on the adjusted pressure at the location between the electrical pump and the purge valve, controls at least one of a speed of the electrical pump and opening of the purge valve.

2. The fuel vapor control system of claim 1 wherein the purge control module includes:

a purge valve control module that controls the opening of the purge valve based on the adjusted pressure at the location between the electrical pump and the purge valve; and

a motor control module that controls the speed of the electrical pump based on the adjusted pressure.

3. The fuel vapor control system of claim 2 wherein the offset module determines the pressure offset when an engine speed is zero and a period that the engine has been shut down is greater than a predetermined period.

4. The fuel vapor control system of claim 3 wherein:

the purge valve control module further includes a vent valve control module that opens a vent valve when the engine is shut down; and

the vent valve allows fresh air flow to the fuel vapor canister when the vent valve is open and that prevents fresh air flow to the fuel vapor canister when the vent valve is closed.

5. The fuel vapor control system of claim 1 wherein the barometric air pressure is measured using a tank pressure sensor that measures a pressure within the fuel tank.

6. The fuel vapor control system of claim 1 wherein the barometric air pressure is measured using a sensor within the intake system of the engine.

7. The fuel vapor control system of claim 1 wherein the adjusting module sets the adjusted pressure at the location between the electrical pump and the purge valve based on or equal to a sum of the pressure offset and the pressure measured using the pressure sensor.

8. The fuel vapor control system of claim 1 further comprising:

a monitoring module that illuminates a malfunction indicator lamp in response to the diagnosis of the fault.

9. The fuel vapor control system of claim 1 wherein the purge control module controls the speed of the electrical pump based on a fixed predetermined speed.

10. The fuel vapor control system of claim 1 wherein the purge valve allows and prevents fuel vapor flow to the intake system at a second location upstream of a boost device that pumps air into the engine.

11. A fuel vapor control method for a vehicle, comprising:

pumping, using an electrical pump, fuel vapor from a fuel vapor canister to a purge valve, the fuel vapor canister trapping fuel vapor from a fuel tank of the vehicle;

selectively opening the purge valve to allow fuel vapor flow to an intake system of an engine;

selectively closing the purge valve to prevent fuel vapor flow to the intake system of the engine;

measuring, using a pressure sensor, a pressure within a conduit at a location between the electrical pump and the purge valve;

determining a pressure offset based on a difference between the pressure measured using the pressure sensor and a barometric air pressure;

determining an adjusted pressure at the location between the electrical pump and the purge valve based on the pressure offset and the pressure measured using the pressure sensor at the location between the electrical pump and the purge valve;

diagnosing a fault when the pressure offset is greater than a predetermined pressure;

determining the predetermined pressure based on at least one of current to the electrical pump, a voltage applied to the electrical pump, and a power consumption of the electrical pump; and

based on the adjusted pressure at the location between the electrical pump and the purge valve, controlling at least one of a speed of the electrical pump and opening of the purge valve.

12. The fuel vapor control method of claim 11 wherein controlling at least one of the speed of the electric pump and the opening of the purge valve includes:

controlling the opening of the purge valve based on the adjusted pressure at the location between the electrical pump and the purge valve; and

controlling the speed of the electrical pump based on the adjusted pressure.

13. The fuel vapor control method of claim 11 wherein determining the pressure offset includes determining the pressure offset when an engine speed is zero and a period that the engine has been shut down is greater than a predetermined period.

14. The fuel vapor control method of claim 13 further comprising:

opening a vent valve when the engine is shut down,

wherein the vent valve allows fresh air flow to the fuel vapor canister when the vent valve is open and prevents fresh air flow to the fuel vapor canister when the vent valve is closed.

15. The fuel vapor control method of claim 11 further comprising measuring the barometric air pressure using a tank pressure sensor that measures a pressure within the fuel tank.

16. The fuel vapor control method of claim 11 further comprising measuring the barometric air pressure using a sensor within the intake system of the engine.

17. The fuel vapor control method of claim 11 wherein determining the adjusted pressure includes setting the adjusted pressure at the location between the electrical pump and the purge valve based on or equal to a sum of the pressure offset and the pressure measured using the pressure sensor.

18. The fuel vapor control method of claim 11 further comprising:

illuminating a malfunction indicator lamp in response to the diagnosis of the fault.

19. The fuel vapor control method of claim 11 wherein controlling the speed of the electrical pump includes controlling the speed of the electrical pump based on a fixed predetermined speed.

20. The fuel vapor control method of claim 11 wherein the purge valve allows and prevents fuel vapor flow to the intake system at a second location upstream of a boost device that pumps air into the engine.