Useful battery capacity / state of health gauge

• US 10,345,383 B2
• Filed: 07/07/2015
• Issued: 07/09/2019
• Est. Priority Date: 07/07/2015
• Status: Active Grant

• Current Assignee: Hand Held Products Incorporated (Honeywell International Inc.)
• Original Assignee: Hand Held Products Incorporated (Honeywell International Inc.)
• Inventors: Mullen, Jeffrey Wayne, Howe, Mark Alan, Redondo, Ramon
• Primary Examiner(s): Hoang, Tri M
• Application Number:
  US14/792,703
• Publication Number:
  US 20170010328A1
• Time in Patent Office: 1,463 Days
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/382 Arrangements for monitoring battery or accumulator variables, e.g. SoC
• CPC Class Codes: G01R 31/3828 using current integration
• CPC Class Codes: G01R 31/392 Determining battery ageing or deterioration, e.g. state of health

Abstract

A device is disclosed that determines the actual capacity of a battery. The device determines the charge state of the battery and monitors discharge events. Before additional charge is applied, a minimum useful capacity is recorded based on passed charge values recorded by a battery gas gauge during discharge. Before a low voltage shut down, a full capacity is recorded based on passed charge values. The battery capacity information can be used to provide insights on the timing for battery replacement and for improvement in workflows involving the device.

Claims

1. A device, comprising:

a battery;

a battery gauge;

a display;

storage;

an input/output subsystem;

one or more processors; and

memory containing instructions executable by the one or more processors whereby the device is operable to;

determine if the battery is discharging;

monitor, in response to determining that the battery is discharging, one or more parameters associated with the battery during discharge to detect discharge events;

determine a minimum capacity and a maximum capacity of the battery in response to the detection of the discharge events measured by the battery gauge;

determine a first count of minimum capacity of the battery and a second count of maximum capacity of battery based upon the discharge events;

store, in the storage, information relating to the battery'"'"'s state of health including the determined capacity and count information based upon the discharge events;

determine a state of health of the battery based, at least in part, upon the stored information, the state of health being a measurement of an available discharge capacity in the battery compared to a discharge capacity needed for a workflow executed by a user of the device; and

display, on the display, an indication of the determined state of health.

2. The device of claim 1, wherein the information related to the state of health of the battery comprises:

an indication of a type of capacity;

a counter associated with the type of capacity;

a date stamp associated with the battery capacity determined; and

the battery capacity determined.

3. The device of claim 1, wherein determining the minimum capacity and the maximum capacity of the battery in response to discharge events comprises determining a value of electrical charge passed from the battery for each discharge event.

4. The device of claim 1, wherein the storage is the device storage.

5. The device of claim 1, wherein the storage is the battery storage.

6. The device of claim 2, wherein the date stamp comprises a time and/or a date.

7. The device of claim 2, wherein the indication of the type of capacity is selected from the group consisting of:

a maximum capacity and a minimum capacity.

8. The device of claim 1, wherein the device is further operable to:

compare the information related to the state of health of the battery based on the one or more discharge events;

determine, based on the comparison, if there is degradation in battery capacity; and

if there is degradation in battery capacity, display, on the display, a recommendation for the replacement of the battery.

9. The device of claim 1, wherein the display is a device display.

10. The device of claim 1, wherein the display is a battery display.

11. A device, comprising:

a battery;

a battery gauge;

a display;

storage;

an input/output subsystem;

one or more processors; and

memory containing instructions executable by the one or more processors whereby the device is operable to;

determine if the battery is charging;

in response to determining that the battery is charging, determine a voltage of the battery and compare the voltage to a first threshold;

in response to determining that the voltage of the battery is greater than the first threshold based upon the comparison, determine a current of the battery and compare the current to a second threshold;

in response to determining that the current of the battery is less than the second threshold based upon the comparison, reset a value for electrical charge passed from the battery during discharge;

determine if the battery is discharging;

monitor, in response to determining that the battery is discharging, one or more parameters associated with the battery during discharge to detect discharge events;

determine a minimum capacity and a maximum capacity of the battery in response to the detection of the discharge events measured by the battery gauge;

determine a first count of minimum capacity of the battery and a second count of maximum capacity of battery based upon the discharge events;

store, in the storage, information relating to the battery'"'"'s state of health including the determined capacity and count information based upon the discharge events;

determine a state of health of the battery based, at least in part, upon the stored information, the state of health being a measurement of an available discharge capacity in the battery compared to a discharge capacity needed for a workflow executed by a user of the device; and

display, on the display, an indication of the determined state of health.

12. The device of claim 11, wherein the first threshold is a voltage threshold representing the voltage of the battery at full charge.

13. The device of claim 11, wherein the second threshold is a current threshold representing the current of the battery at full charge.

14. A device, comprising:

a battery;

a battery gauge;

a display;

storage;

an input/output subsystem;

one or more processors; and

memory containing instructions executable by the one or more processors whereby the device is operable to;

determine if the battery is discharging;

in response to determining that the battery is discharging, determine a voltage of the battery and compare the voltage to a first threshold;

in response to determining that the voltage of the battery is less than the first threshold, determine a capacity of the battery, and a date stamp associated with the determined capacity of the battery;

determine if the voltage of the battery is less than a second threshold based upon a comparison to the second threshold and, in response to determining that the voltage of the battery is less than the second threshold, record, in the storage, a full capacity event based on the determined capacity of the battery;

determine if the voltage of the battery is greater than or equal to the second threshold based upon the comparison to the second threshold, and determine if a charge has been applied to the battery;

in response to determining that the charge has been applied to the battery, record, in the storage, a minimum capacity event based on the determined capacity of the battery;

determine a first count of minimum capacity of the battery and a second count of full capacity of battery based upon the events;

store, in the storage, information relating to the battery'"'"'s state of health including the determined capacity and count information based upon the events;

determine a state of health of the battery based, at least in part, upon the stored information, the state of health being a measurement of an available discharge capacity in the battery compared to a discharge capacity needed for a workflow executed by a user of the device; and

display, on the display, an indication of the determined state of health.

15. The device of claim 14, wherein the battery capacity determined is a value of electrical charge passed from the battery.

16. The device of claim 14, where in the device is further operable to:

store, in the memory, the determined capacity of the battery.

17. The device of claim 14, wherein the first threshold is a voltage threshold representing a minimum voltage required to record the capacity of the battery.

18. The device of claim 14, wherein the second threshold is a voltage threshold associated with a low voltage shut down of the device.