Intelligent electronic device with broad-range high accuracy

• US 10,345,416 B2
• Filed: 11/02/2014
• Issued: 07/09/2019
• Est. Priority Date: 03/27/2007
• Status: Active Grant

• Current Assignee: EI Electronics LLC (Hubbell, Inc.)
• Original Assignee: Electro Industries/Gauge Tech
• Inventors: Banhegyesi, Tibor
• Primary Examiner(s): Le, John H
• Application Number:
  US14/530,767
• Publication Number:
  US 20150120230A1
• Time in Patent Office: 1,710 Days
• Field of Search: None
• CPC Class Codes: G01D 18/008 with calibration coefficients stored in memory
• CPC Class Codes: G01R 21/00 Arrangements for measuring electric power or power factor G01R7/12 takes precedence
• CPC Class Codes: G01R 22/06 by electronic methods
• CPC Class Codes: G01R 22/065 related to mechanical aspects
• CPC Class Codes: G01R 35/00 Testing or calibrating of apparatus covered by the other groups of this subclass
• CPC Class Codes: H05K 7/1424 Card cages

Abstract

A method and apparatus provides high-accuracy measurements of an electrical parameter across a broad range of parameter input values. In one embodiment, an intelligent electronic device (IED), e.g., a digital electrical power and energy meter, with a plurality of independently-adjustable gain factors measures a parameter, and calculates and stores calibration factors associated with known values of the measured parameter. The IED or meter applies the stored calibration factors when measuring unknown values of the measured parameter, to improve the accuracy of the measurement.

Claims

1. An intelligent electronic device comprising:

a sensing circuit having one or more sensors for sensing at least one parameter of an AC electrical service, each of the one or more sensors generating a first signal representative of the sensed parameter;

a plurality of gain-adjustable channels, each channel having at least one gain adjustment circuit for individually adjusting a gain factor and each channel comprising at least one first signal generated by the one or more sensors, the at least one first signal representative of the sensed parameter;

one or more computer-readable storage devices;

a plurality of calibration factors stored in the one or more computer-readable storage devices, the plurality of calibration factors corresponding to a plurality of calibration measurements, the plurality of calibration measurements comprising measurements of a second signal representative of a known value of the parameter at a plurality of signal amplitudes in each of a plurality of calibration ranges; and

at least one processor that adjusts the gain factor of the at least one gain adjustment circuit in response to sensing the first signal representative of the sensed parameter, determines at least one calibration factor based on the first signal representative of the sensed parameter and calculates a calibrated measurement of the sensed parameter using the at least one calibration factor.

2. The device of claim 1, further including a user interface control which controls the at least one gain adjustment circuit to adjust the gain factor prior to sensing the first signal representative of the sensed parameter.

3. The device of claim 1, wherein each of the plurality of gain-adjustable channels include at least one analog to digital converter, wherein the at least one processor selects the gain factor to utilize a full resolution of the at least one analog to digital converter.

4. The device of claim 1, wherein the second signal representative of a known value is representative of one of a known voltage and a known current and wherein the plurality of calibration ranges includes 69 V, 120 V, 220 V, and 480 V for second signals representative of a known voltage, and 250 mA, 500 mA, 1 A, and 5 A for second signals representative of a known current.

5. The device of claim 1, wherein the at least one processor determines at least one additional calibration factor using interpolation of the results of the plurality of calibration measurements.

6. The device of claim 1, wherein the at least one processor uses interpolation to determine a calibrated measurement of a measured data point, the measured data point having a value between two calibration points.

7. The device of claim 1, wherein the plurality of gain-adjustable channels further comprises:

a first channel for energy calculations;

a second channel for harmonics calculations; and

a third channel for waveform capture.

8. The device of claim 1, wherein the plurality of calibration measurements further comprises measurements of the second signal representative of the known value of the parameter at a plurality of known signal frequencies.

9. The device of claim 8, wherein the plurality of known signal frequencies includes 50 Hz and 60 Hz.

18. The device of claim 1, wherein the sensed parameter is at least one of a voltage and/or a current of the AC electrical service.

19. The device of claim 18, wherein each of the plurality of gain-adjustable channels include at least one analog to digital converter, wherein the at least one processor selects the gain factor to utilize a full resolution of the at least one analog to digital converter based on at least one of a predetermined nominal value of voltage and/or a predetermined nominal range of current.

20. The device of claim 19, wherein the predetermined nominal value of voltage includes at least one 69 V, 120 V, 230 V, 277 V, 347 V, 416 V and/or 721 V and the predetermined nominal range of current includes at least one of 0-1 A, 0-5 A, and/or 0-10 A.

10. A method for determining at least one parameter of an AC electrical service using a digital electrical power and energy meter, the method comprising:

sensing a plurality of first signals, each of the plurality of first signals comprising a supply voltage or a supply current of the AC electrical service;

generating a signal representative of each of the plurality of first signals;

communicating each of the plurality of first signals across each of a plurality of gain-adjustable channels, each channel having at least one individually-adjustable gain factor;

selecting one or more of the individually-adjustable gain factors in response to sensing the plurality of signals;

retrieving, from one or more computer-readable storage devices, one or more calibration factors corresponding to one or more of a plurality of calibration measurements, the plurality of calibration measurements comprising measurements of a second signal representative of a known voltage or a signal representative of a known current at a plurality of signal amplitudes in each of a plurality of calibration ranges; and

applying a one of the one or more calibration factors to each of the plurality of first signals to generate a measured value of the first signal, the measured value of the first signal equal to determine an actual value of the parameter.

11. The method of claim 10, wherein the plurality of signal amplitudes includes 69 V, 120 V, 220 V, and 480 V for signals representative of a known voltage, and 250 mA, 500 mA, 1 A, and 5 A for signals representative of a known current.

12. The method of claim 10, further comprising determining at least one additional calibration factor using interpolation of the results of the stored calibration factors.

13. The method of claim 10, further comprising using interpolation to determine a calibrated measurement of a measured data point, the measured data point having a value between two previously-determined calibration points.

14. The method of claim 10, wherein the plurality of gain-adjustable channels further comprises:

a first channel used for energy calculations;

a second channel used for harmonics calculations; and

a third channel used for waveform capture.

15. The method of claim 10, wherein the plurality of calibration measurements further comprises measurements of the signal representative of the known current or the signal representative of the known voltage at a plurality of known signal frequencies.

16. The method of claim 15, wherein the plurality of known signal frequencies includes 50 Hz and 60 Hz.

17. An intelligent electronic device comprising:

a sensing circuit having one or more sensors for sensing at least one parameter of an AC electrical service, each of the one or more sensors generating a first signal representative of the sensed parameter;

a plurality of gain-adjustable channels, each channel having at least one gain adjustment circuit for individually adjusting a gain factor and each channel comprising at least one first signal generated by the one or more sensors, the at least one first signal representative of the sensed parameter, wherein the plurality of gain-adjustable channels include at least one of a first channel for energy calculations, a second channel for harmonics calculations, and/or a third channel for waveform capture;

one or more computer-readable storage devices; and

a plurality of calibration factors stored in the one or more computer-readable storage devices, the plurality of calibration factors corresponding to a plurality of calibration measurements, the plurality of calibration measurements comprising measurements of a second signal representative of a known value of the parameter at a plurality of signal amplitudes in each of a plurality of calibration ranges.