Portable X-ray scanner

• US 10,345,479 B2
• Filed: 09/15/2016
• Issued: 07/09/2019
• Est. Priority Date: 09/16/2015
• Status: Active Grant

• Current Assignee: Rapiscan Systems Incorporated (OSI Systems Incorporated)
• Original Assignee: Rapiscan Systems Incorporated (OSI Systems Incorporated)
• Inventors: Langeveld, Willem Gerhardus Johannes, Franco, Edward D.
• Primary Examiner(s): Kiknadze, Irakli
• Application Number:
  US15/266,595
• Publication Number:
  US 20170131428A1
• Time in Patent Office: 1,027 Days
• Field of Search: 378 57, 378 62, 378 19, 378 9, 378208, 378209
• CPC Class Codes: G01N 2223/423 multispectral imaging-multiple energy imaging
• CPC Class Codes: G01N 2223/643 object on conveyor
• CPC Class Codes: G01V 5/224 Multiple energy techniques using one type of radiation, e.g. X-rays of different energies

Abstract

The present specification discloses systems for a compact and portable X-ray transmission imaging system that is used for security inspection of small items. The system includes a housing with an X-ray tunnel for receiving an article to be inspected, a conveyor for conveying the article through the tunnel, a dual source X-ray system, with a central target, for generating two overlapping cone beams, and a two-dimensional X-ray detector system for detecting the generated dual energy X-rays.

Claims

1. A portable X-ray imaging system, comprising:

a housing defining a tunnel for receiving an article to be inspected;

a conveyor for conveying the article through the tunnel at a pre-defined speed;

an X-ray production system positioned within said housing, comprising;

a first X-ray source pulsed at a first time to generate a first electron beam along a first longitudinal axis, wherein said first X-ray source is positioned above the conveyor;

a second X-ray source pulsed at a second time to generate a second electron beam along a second longitudinal axis, wherein the first and second X-ray sources are positioned opposing to each other, wherein the second time is different than the first time, and wherein said second X-ray source is positioned above the conveyor;

a target positioned between the first and second X-ray sources, wherein the target has a first side facing the first X-ray source and a second side facing the second X-ray source, wherein the first electron beam strikes the first side at a first impact point to generate a first X-ray cone beam and the second electron beam strikes the second side at a second impact point to generate a second X-ray cone beam, and wherein respective apexes of the first and second X-ray cone beams are separated by a distance; and

an X-ray detector system positioned within said housing and comprising at least one two-dimensional flat panel detector for generating a first image of the article corresponding to the first X-ray cone beam and a second image of the article corresponding to the second X-ray cone beam, wherein the first and second sides of the target are inclined at an angle with respect to a top surface plane of said at least one detector and wherein the pre-defined speed of the conveyor is a function of at least the first time and the second time.

2. The system of claim 1, wherein the first X-ray source is operated at a first voltage and the second X-ray source is operated at a second voltage, and wherein the second voltage is higher than the first voltage.

3. The system of claim 1, wherein an angle of inclination of the first side relative to the top surface plane of the at least one detector ranges from 10 to 45 degrees and wherein an angle of inclination of the second side relative to the top surface plane of the at least one detector ranges from 10 to 45 degrees.

4. The system of claim 1, wherein the first and second longitudinal axes are non-collinear and lie on a single plane.

5. The system of claim 1, wherein the first longitudinal axis lies at a first angle relative to the first side and the second longitudinal axis lies at a second angle relative to the second side, wherein said first and second angles are less than or equal to 10 degrees.

6. The system of claim 1, wherein the distance ranges from 1 cm to 5 cm.

7. The system of claim 1, wherein a difference between the first and second times is defined such that the first image overlaps the second image as the article is conveyed at the pre-defined speed.

8. The system of claim 1, wherein the two-dimensional flat panel detector has a first layer, a second layer of a first thickness positioned on top of said first layer, a third layer of a second thickness positioned on top of said second layer, and a fourth layer of a third thickness positioned on top of said third layer.

9. The system of claim 8, wherein a first additional layer is included between said first and second layers and a second additional layer is included between said third and fourth layers.

10. A portable X-ray imaging system, comprising:

a housing defining a tunnel for receiving an article to be inspected;

a conveyor for conveying the article through the tunnel at a pre-defined speed;

an X-ray production system positioned within said housing, comprising;

a first X-ray source pulsed at a first time to generate a first electron beam along a first longitudinal axis;

a second X-ray source pulsed at a second time to generate a second electron beam along a second longitudinal axis, wherein the first and second X-ray sources are positioned opposing to each other, and wherein the second time is greater than the first time;

a target positioned between the first and second X-ray sources, wherein the target has a first side facing the first X-ray source and a second side facing the second X-ray source, wherein the first electron beam strikes the first side at a first impact point to generate a first X-ray cone beam and the second electron beam strikes the second side at a second impact point to generate a second X-ray cone beam, and wherein respective apexes of the first and second X-ray cone beams are separated by a distance; and

an X-ray detector system positioned within said housing and comprising at least one two-dimensional flat panel detector for generating a first image of the article corresponding to the first X-ray cone beam and a second image of the article corresponding to the second X-ray cone beam, wherein the first and second sides of the target are inclined at an angle with reference to a top surface plane of said at least one detector, wherein said at least one detector has a first layer, a second layer of a first thickness positioned on top of said first layer, a third layer of a second thickness positioned on top of said second layer, and a fourth layer of a third thickness positioned on top of said third layer and wherein the pre-defined speed of the conveyor is a function of the first time and the second time.

11. The system of claim 10, wherein said first layer comprises an amorphous silicon or CMOS detector substrate, said second layer comprises a color filter, said third layer comprises a first scintillator material that emits scintillation light in a first color, and said fourth layer comprises a second scintillator material that emits scintillation light in a second color.

12. The system of claim 10, wherein said first thickness is less than 1 mm but greater than 0 mm, said second thickness ranges from less than 1 mm to 3 mm, and said third thickness is less than 1 mm but greater than 0 mm.

13. The system of claim 10, wherein said first layer predominantly detects high energy X-rays while said fourth layer predominantly detects low energy X-rays.

14. The system of claim 10, wherein a first additional layer is included between said first and second layers and a second additional layer is included between said third and fourth layers.

15. The system of claim 14, wherein at least one of said first additional layer and second additional layer are fiber-optic plates.

16. The system of claim 14, wherein said second layer is deposited on said first additional layer, wherein said first additional layer comprises a fiber-optic plate.

17. The system of claim 14, wherein at least one of said first additional layer and second additional layer comprises a third scintillator material that emits scintillation light in a third color.

18. The system of claim 10, wherein a first additional layer is positioned below said second layer such that said second layer is adjacent to said first additional layer and wherein the first additional layer comprises a fiber-optic plate.

19. The system of claim 10, wherein said second layer is configured to permit two or more colors to penetrate there through.

20. The system of claim 10, wherein the first electron beam defines a first plane and the second electron beam defines a second plane and wherein the first plane and second plane are positioned proximate to each other within a range of 0 mm to 3 mm.