Optoacoustic probe with multi-layer coating

• US 10,349,836 B2
• Filed: 01/31/2017
• Issued: 07/16/2019
• Est. Priority Date: 11/02/2011
• Status: Active Grant

• Current Assignee: Seno Medical Instruments, Inc.
• Original Assignee: Seno Medical Instruments, Inc.
• Inventors: Herzog, Donald G., Ackerman, William, Casas, Justin
• Primary Examiner(s): Fernandez, Katherine L
• Application Number:
  US15/420,351
• Publication Number:
  US 20170150890A1
• Time in Patent Office: 896 Days
• Field of Search: None
• CPC Class Codes: A61B 2560/0228 using calibration standards
• CPC Class Codes: A61B 2560/0266 for monitoring or limiting apparatus function
• CPC Class Codes: A61B 2562/221 Arrangements of sensors with cables or leads, e.g. cable harnesses
• CPC Class Codes: A61B 2562/223 Optical cables therefor
• CPC Class Codes: A61B 5/0035 adapted for acquisition of images from more than one imaging mode, e.g. combining MRI and optical tomography
• CPC Class Codes: A61B 5/0095 by applying light and detecting acoustic waves, i.e. photoacoustic measurements
• CPC Class Codes: A61B 5/14542 for measuring blood gases A61B5/14551 takes precedence
• CPC Class Codes: A61B 5/7425 Displaying combinations of multiple images regardless of image source, e.g. displaying a reference anatomical image with a live image geometric transforms for image registration G06T3/14; enhancement using image fusion G06T5/50; algorithms for registration of images G06T7/30
• CPC Class Codes: A61B 8/0825 for diagnosis of the breast, e.g. mammography
• CPC Class Codes: A61B 8/4281 characterised by sound-transmitting media or devices for coupling the transducer to the tissue
• CPC Class Codes: A61B 8/4416 related to combined acquisition of different diagnostic modalities, e.g. combination of ultrasound and X-ray acquisitions
• CPC Class Codes: A61B 8/5261 combining images from different diagnostic modalities, e.g. ultrasound and X-ray

Abstract

Disclosed is an optoacoustic probe with a coated transducer assembly. The probe includes a transducer assembly with a multi-layer coating on the active end thereof. The multi-layer coating includes a layer of parylene and at least two layers of metal. In an embodiment, the multi-layer coating includes a layer of nickel, at least one layer of parylene, and a layer of gold.

Claims

1. An optoacoustic probe with a coated transducer assembly, the probe comprising:

a transducer assembly having an active end, the transducer assembly comprising a plurality of transducer elements in close proximity to, or in contact with, an acoustic lens at the active end of the transducer assembly;

a multi-layer coating on the acoustic lens, the multi-layer coating comprising a layer of parylene, and at least two layers of metal, wherein the layer of parylene is in contact with the acoustic lens, a first of the two layers of metal is in contact with the layer of parylene, and a second of the two layers of metal is in contact with the first layer of metal; and

a housing having a distal end and housing the transducer assembly and a plurality of other components, at least one of the housing and one or more of the plurality of other components securing the transducer assembly such that the active end of the transducer assembly is at the distal end of the housing.

2. The optoacoustic probe claimed in claim 1, wherein the multi-layer coating on the active end of the transducer assembly comprises:

a layer of nickel, the layer of nickel being one of the at least two layers of metal; and

a layer of gold, the layer of gold being one of the at least two layers of metal.

3. The optoacoustic probe claimed in claim 1, wherein the probe housing further comprises an optical path and optical window in optical communication with the optical path, such that the optical window is at the distal end of the housing.

4. The optoacoustic probe claimed in claim 1, wherein the acoustic lens comprises silicone.

5. The optoacoustic probe claimed in claim 4, wherein the acoustic lens further comprises titanium dioxide.

6. The optoacoustic probe claimed in claim 1, wherein the second of the two layers of metal comprises gold.

7. The optoacoustic probe claimed in claim 6, further comprising a second layer of parylene in contact with the second layer of metal.

8. An optoacoustic probe with a coated transducer assembly, the probe comprising:

a housing having a distal end;

a transducer assembly having an active end, the transducer assembly comprising a plurality of transducer elements and an acoustic lens secured at the distal end of the housing in close proximity to, or in contact with the active end of the transducer assembly, wherein the acoustic lens comprises silicone rubber;

an optical path and an optical window through which light carried on the optical path can be transmitted, the optical window being secured at the distal end of the housing;

a multi-layer coating on the acoustic lens, wherein the acoustic lens is first coated with parylene, then coated with nickel, and then coated with gold.

9. An optoacoustic probe comprising an acoustic lens, wherein the acoustic lens comprises a multi-layer coating, the multi-layer coating comprising a layer of parylene, and at least two layers of metal, wherein the layer of parylene is in contact with the acoustic lens, a first of the two layers of metal is in contact with the layer of parylene, and a second of the two layers of metal is in contact with the first layer of metal.

10. The optoacoustic probe claimed in claim 9, wherein the multi-layer coating comprises:

a layer of nickel, the layer of nickel being one of the at least two layers of metal; and

a layer of gold, the layer of gold being one of the at least two layers of metal.