Portable biometric wrist device and a method for manufacturing thereof

• US 10,349,889 B2
• Filed: 09/30/2015
• Issued: 07/16/2019
• Est. Priority Date: 10/03/2014
• Status: Active Grant

• Current Assignee: PulseOn Oy
• Original Assignee: PulseOn Oy
• Inventors: Nousiainen, Jari
• Primary Examiner(s): Chao, Elmer M
• Application Number:
  US15/514,331
• Publication Number:
  US 20170281081A1
• Time in Patent Office: 1,385 Days
• CPC Class Codes: A61B 2562/12 Manufacturing methods specially adapted for producing sensors for in-vivo measurements
• CPC Class Codes: A61B 2562/185 Optical shielding, e.g. baffles
• CPC Class Codes: A61B 5/02427 Details of sensor
• CPC Class Codes: A61B 5/02438 with portable devices, e.g. worn by the patient
• CPC Class Codes: A61B 5/02444 Details of sensor A61B5/02427 takes precedence
• CPC Class Codes: A61B 5/681 Wristwatch-type devices

Abstract

A portable biometric wrist device having an optical sensor and including at least one light source and at least one light detector installed onto a circuit board, a casing having at least one aperture for said at least one light source and at least one aperture for said at least one light detector, wherein each of said at least one light source and at least one light detector are optically isolated from each other inside said casing with a sealing plate between said casing and said circuit board, said sealing plate having at least one aperture for said at least one light source and at least one aperture for at said least one light detector. The present invention also provides a method for manufacturing said portable biometric wrist device.

Claims

1. A portable biometric wrist device having an optical sensor and comprising

a closed casing configured to be connectable to a wearable strap, wherein the closed casing encloses the entire portable biometric wrist device,

at least one light source and at least one light detector installed inside the closed casing onto a circuit board inside the closed casing,

the closed casing having at least one aperture for said at least one light source and at least one aperture for said at least one detector, and

an opaque elastomer sealing plate arranged in contact with said closed casing and said circuit board, said sealing plate having an aperture surrounding and optically isolating each at least one light source and a separate aperture surrounding and optically isolating each at least one light detector.

2. The portable biometric wrist device of claim 1, comprising at least one lens inside the closed casing and optically connected with said at least one light source, and at least one other lens inside the closed casing and optically connected with said at least one light detector.

3. The portable biometric wrist device of claim 2, wherein the optical sensor contains adhesive between said at least one light source and said at least one lens optically connected to said light source, and/or between said at said at least one light detector and said at least one lens optically connected to said light detector.

4. The portable biometric wrist device of claim 2, wherein the optical sensor does not contain adhesive between said at least one light source and said at least one lens optically connected to said light source, and/or between said at said at least one light detector and said at least one lens optically connected to said light detector.

5. The portable biometric wrist device of claim 3, wherein the adhesive comprises epoxy adhesive.

6. The portable biometric wrist device of claim 3, wherein the light source has a cavity containing said adhesive.

7. The portable biometric wrist device of claim 1, wherein the optical sensor contains adhesive on said at least one light source and on said at least one light detector, said adhesive forming a transparent layer on said at least one light source and on said at least one light detector.

8. The portable biometric wrist device of claim 1, wherein the light source is a LED.

9. The portable biometric wrist device of claim 1, wherein the sealing plate comprises microcellular elastomer.

10. The portable biometric wrist device of claim 1, wherein the sealing plate comprises synthetic rubber, for example neoprene.

11. The portable biometric wrist device of claim 1, wherein the sealing plate comprises microcellular urethane.

12. The portable biometric wrist device of claim 1, wherein the optical sensor contains one light detector and two light sources within the closed casing.

13. The portable biometric wrist device of claim 1, wherein the sealing plate has a thickness in the range of 0.3-2.0 mm.

14. The portable biometric wrist device of claim 1, wherein the sealing plate has a thickness in the range of 0.3-1.0 mm.

15. The portable biometric wrist device of claim 1, wherein the sealing plate has a thickness in the range of 0.3-0.7 mm.

16. The portable biometric wrist device of claim 1, wherein the sealing plate contains adhesive on one or both sides.

17. The portable biometric wrist device of claim 1, wherein the closed casing is connected to a wearable wrist strap for attaching the portable biometric monitor to a user.

18. The portable biometric wrist device of claim 1, wherein the opaque elastomer sealing plate is arranged to fit as an intermediate layer between said closed casing and said circuit board.

19. A method for manufacturing a portable biometric wrist device having an optical sensor, the method comprising

providing:

a closed casing configured to be connectable to a wearable strap, wherein the closed casing encloses the entire portable biometric wrist device,

at least one light source and at least one light detector installed onto a circuit board,

the closed casing having at least one aperture for said at least one light source and at least one aperture for said at least one light detector, and

arranging an opaque elastomer sealing plate arranged in contact with said closed casing and said circuit board, said sealing plate having an aperture for surrounding and optically isolating each at least one light source and a separate aperture for surrounding and optically isolating each at least one light detector,

combining said circuit board and said sealing plate so that said at least one light source and said at least one light detector fit to the apertures in the sealing plate.

20. The method of claim 19, wherein the sealing plate comprises microcellular elastomer.

21. The method of claim 19, wherein the sealing plate comprises synthetic rubber, for example neoprene.

22. The method of claim 19, wherein the sealing plate comprises microcellular urethane.

23. The method of claim 19, wherein the sealing plate has a thickness in the range of 0.3-2.0 mm.

24. The method of claim 19, wherein the sealing plate has a thickness in the range of 0.3-1.0 mm.

25. The method of claim 19, wherein the sealing plate has a thickness in the range of 0.3-0.7 mm.

26. The method of claim 19, wherein the sealing plate contains adhesive on one or both sides.

27. The method of claim 26, comprising providing the sealing plate with adhesive on one or both sides with a release liner on the adhesive, and removing the release liner prior to arranging the sealing plate in contact with said closed casing and said circuit board.

28. The method of claim 27, comprising providing a stabilizing device, such as a jig, positioning the sealing plate onto the stabilizing device with the release liner still attached on the side which will be in contact with the stabilizing device, exposing the adhesive on the opposite side of the sealing plate, and positioning the part to be attached with the sealing plate onto the sealing plate on the stabilizing device in such way that the sealing plate will be attached onto said part.

29. The method of claim 19, comprising

applying adhesive onto said at least one light source and onto said at least one light detector.

30. The method of claim 29, comprising stabilizing said circuit board, said sealing plate and said at least one light source and said at least one light detector for the time the adhesives takes to cure.

31. The method of claim 29, comprising removing air bubbles from the adhesive before applying the adhesive, for example by using vacuum.

32. The method of claim 29, comprising providing at least one aperture in the circuit board for applying the adhesive, and injecting the adhesive from the opposite side of the circuit board through said at least one aperture onto said at least one light source and/or onto said at least one light detector, preferably after the circuit board and the sealing plate have been combined.

33. The method of claim 29, comprising connecting the closed casing to a wearable wrist strap for attaching the portable biometric monitor to a user.

34. The method of claim 19, comprising

further providing at least one lens for at least one light source and at least one lens for at least one light detector, and

placing said lenses to the apertures in the closed casing.

35. The method of claim 19, comprising arranging the opaque elastomer sealing plate to fit as an intermediate layer between said closed casing and said circuit board.