Electrode assembly for catheter system

• US 10,350,002 B2
• Filed: 04/22/2014
• Issued: 07/16/2019
• Est. Priority Date: 04/25/2013
• Status: Active Grant

• Current Assignee: St. Jude Medical Cardiology Division Incorporated (Abbott Laboratories Incorporated)
• Original Assignee: St. Jude Medical Cardiology Division Incorporated (Abbott Laboratories Incorporated)
• Inventors: Terwey, Russell David, Willard, Steve N.
• Primary Examiner(s): Peffley, Michael F
• Assistant Examiner(s): Good, Samantha M
• Application Number:
  US14/258,407
• Publication Number:
  US 20140324043A1
• Time in Patent Office: 1,911 Days
• CPC Class Codes: A61B 18/1492 having a flexible, catheter-like structure, e.g. for heart ablation A61B18/1477 takes precedence
• CPC Class Codes: A61B 2018/0016 Energy applicators arranged in a two- or three dimensional array
• CPC Class Codes: A61B 2018/00267 having a basket shaped structure
• CPC Class Codes: A61B 2018/00357 Endocardium
• CPC Class Codes: A61B 2018/00404 Blood vessels other than those in or around the heart
• CPC Class Codes: A61B 2018/00434 Neural system
• CPC Class Codes: A61B 2018/00577 Ablation
• CPC Class Codes: A61B 2018/1467 using more than two electrodes on a single probe

Abstract

An electrode assembly for a catheter system has a longitudinal axis, a proximal end and a distal end. Multiple struts extend coextensively with each other from the proximal end to the distal end of the electrode assembly. Each strut carries an electrode spaced longitudinally from the proximal end of the electrode assembly. The longitudinal spacing of one electrode from the proximal end of the electrode assembly is different from the longitudinal spacing of another electrode from the proximal end of the electrode assembly. The electrode assembly is configurable between a collapsed configuration and an expanded configuration, with the electrodes being transversely spaced from the longitudinal axis of the electrode assembly a greater distance in the expanded configuration than in the collapsed configuration. In the expanded configuration, the electrodes are transversely spaced from the longitudinal axis of the electrode assembly approximately the same distance.

Claims

1. A catheter system comprising:

a handle,

an elongate shaft extending from the handle

an electrode assembly carried by the shaft and having a longitudinal axis, a proximal end and a distal end, the electrode assembly comprising;

at least two first struts extending from the proximal end to the distal end of the electrode assembly, each of the at least two first struts having a respective first hinge to facilitate bending of each of the at least two first struts at the respective first hinge of each of the at least two first struts; and

a second strut different from the at least two first struts and extending coextensively with the at least two first struts from the proximal end to the distal end of the electrode assembly, the second strut having a second hinge to facilitate bending of the second strut at the second hinge, the second strut interposed between the at least two first struts such that each of the at least two first struts are adjacent the second strut,

wherein a longitudinal spacing of each of the respective first hinge on each strut of the at least two first struts from the proximal end of the electrode assembly is different from a longitudinal spacing of the second hinge on the second strut from the proximal end of the electrode assembly,

the electrode assembly being configurable between a collapsed configuration in which each of the first hinge of the at least two first struts and the second hinge of the second strut are at a first transverse distance relative to the longitudinal axis of the electrode assembly, and an expanded configuration in which each of the first hinge of the at least two first struts and the second hinge of the second strut are transversely spaced a second transverse distance relative to the longitudinal axis of the electrode assembly, the second transverse distance being greater than the first transverse distance; and

an actuator associated with the handle and operatively connected to the electrode assembly for selectively configuring the electrode assembly from its collapsed configuration to its expanded configuration.

2. The catheter system of claim 1 wherein in the collapsed configuration of the electrode assembly the second transverse distance at which each of the first hinge of the at least two first struts is transversely spaced from the longitudinal axis is substantially equal to the second transverse distance at which the second hinge is transversely spaced from the longitudinal axis.

3. The catheter system of claim 1 wherein in the collapsed configuration the first transverse distance of each of the first hinge of the at least two first struts and the second hinge of the second strut relative to the longitudinal axis is greater than zero.

4. The catheter system of claim 3 wherein the at least two first struts and the second strut each respectively comprise a first leg and a second leg, each of the first legs having a first end adjacent the proximal end of the electrode assembly and a second end adjacent the respective one of the first and second hinge, each of the second legs having a first end adjacent the distal end of the electrode assembly and a second end adjacent the respective one of the first and second hinge, the second end of each of the first legs having a width across said first legs, the second end of each of the second legs having a width across said second legs, each of the first and second struts having a width at the hinges that is substantially less than at least one of the width of the second end of each of the first legs and the width of the second end of each of the second legs.

5. The catheter system of claim 1 further comprising at least one electrode disposed on each of the first struts generally adjacent each of the first hinges and at least one electrode disposed on the second strut generally adjacent the second hinge.

6. The catheter system of claim 1 wherein each of the first and second struts comprises a longer leg and a shorter leg, each of the first and second hinges being intermediate the longer leg and the shorter leg to facilitate bending of the strut intermediate the longer and shorter legs.

7. The catheter system of claim 6 further comprising at least one electrode disposed on the longer leg of the first strut generally adjacent each of the first hinges and at least one electrode disposed on the longer leg of the second strut generally adjacent the second hinge.

8. The catheter system of claim 1 wherein the electrode assembly has a length from its proximal end to its distal end, the length of the electrode assembly decreasing upon actuation of the actuator to configure the electrode assembly from its collapsed configuration to its expanded configuration.

9. An electrode assembly for an electrode catheter system, the electrode assembly having a longitudinal axis, a proximal end and a distal end, the electrode assembly comprising:

a plurality of struts comprising a plurality of first and second struts extending coextensively with each other from the proximal end to the distal end of the electrode assembly, each first strut of the plurality of first struts being disposed opposite another first strut of the plurality of struts across the longitudinal axis and each of the plurality of second struts being disposed opposite another of the second struts of the plurality of second struts across the longitudinal axis, each of the plurality of struts having a respective hinge and a corresponding electrode disposed adjacent the respective hinge and spaced longitudinally from the proximal end of the electrode assembly, the longitudinal spacing of each respective electrode on each strut of the plurality of first struts from the proximal end of the electrode assembly being different from the longitudinal spacing of each electrode on each of the plurality of second struts from the proximal end of the electrode assembly;

wherein the electrode assembly is configurable between a collapsed configuration and an expanded configuration, the electrodes being transversely spaced from the longitudinal axis of the electrode assembly a greater distance in the expanded configuration than in the collapsed configuration, in the expanded configuration, the electrodes being transversely spaced from the longitudinal axis of the electrode assembly approximately a same distance.

10. The electrode assembly of claim 9 wherein each strut of the plurality of struts is configured to facilitate bending of the respective strut of the plurality of struts generally adjacent the longitudinal position of the corresponding electrode disposed on the respective strut of the plurality of struts.

11. The electrode assembly of claim 10 wherein each strut of the plurality of struts has a first leg and a second leg and is configured to facilitate bending of the respective strut of the plurality of struts intermediate the first and second legs, the first leg having a first end adjacent the proximal end of the electrode assembly and a second end generally adjacent the second leg, the second end of the first leg having a width across said first leg, the second leg having a first end adjacent the distal end of the electrode assembly and a second end generally adjacent the first leg, the second end of the second leg having a width across said second leg, each strut of the plurality of struts having a width intermediate the second ends of the first and second legs that is substantially less than at least one of the width of the second end of the first leg and the width of the second end of the second leg.

12. The electrode assembly of claim 9 wherein each strut of the plurality of struts comprises a longer leg and a shorter leg, each strut of the plurality of struts being configured to facilitate bending of the corresponding strut of the plurality of struts intermediate the longer leg and the shorter leg.

13. The electrode assembly of claim 12 wherein the corresponding electrode on each strut of the plurality of struts is disposed on the longer leg of the corresponding strut of the plurality of struts.

14. The electrode assembly of claim 9 wherein the electrode assembly has a length from its proximal end to its distal end, the length of the electrode assembly decreasing upon configuring of the electrode assembly from its collapsed configuration to its expanded configuration.