Method and device for remotely inspecting the state of an aircraft engine

• US 10,351,263 B2
• Filed: 02/22/2016
• Issued: 07/16/2019
• Est. Priority Date: 02/23/2015
• Status: Active Grant

• Current Assignee: Safran Aircraft Engine Company
• Original Assignee: Safran Aircraft Engine Company
• Inventors: Remond, Florie, Guerin, Erwan, Guyenne, Jade, Lhermenier, Bernard, Squedin, Sylvain
• Primary Examiner(s): Hunter, Mishawn N.
• Application Number:
  US15/552,634
• Publication Number:
  US 20180346150A1
• Time in Patent Office: 1,240 Days
• CPC Class Codes: B64F 5/60 Testing or inspecting aircraft components or systems
• CPC Class Codes: G01M 11/081 by using a contact-less detection method, i.e. with a camera
• CPC Class Codes: G01M 15/14 Testing gas-turbine engines or jet-propulsion engines
• CPC Class Codes: G01N 21/8851 Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges G01N21/8806 and G01N21/93 - G01N21/95692 take precedence; optical measurement of dimensions G01B11/00; optical scanning G02B26/10; image transformation G06T3/00; computerised image enhancement G06T5/00; image processing per se for flaw detection G06T7/0002
• CPC Class Codes: G02B 23/24 Instruments or systems for viewing the inside of hollow bodies, e.g. fibrescopes
• CPC Class Codes: G06T 7/0004 Industrial image inspection
• CPC Class Codes: G07C 5/008 communicating information to a remotely located station transmission systems for measured values G08C
• CPC Class Codes: H04N 7/08 Systems for the simultaneous or sequential transmission of more than one television signal, e.g. additional information signals, the signals occupying wholly or partially the same frequency band , e.g. by time division H04N7/007 takes precedence
• CPC Class Codes: H04N 7/185 from a mobile camera, e.g. for remote control

Abstract

The invention relates to an assistance device for remote diagnostics during verification of the state of an aircraft engine, carried out in situ by at least one operator with an endoscope used to capture images of the engine and to take measurements intended to be transmitted to at least one remote terminal used by at least one remote expert, with the aim of performing a collaborative analysis of the images and the measurements. The device according to the invention further comprises a portable housing controlled by the operator and equipped with a software module intended for generating an operational context as a function of location data provided by a GPS, weather data from the endoscopy location, and data on the communications network.

Claims

1. Assistance device for a remote diagnostic during verification of the state of an aircraft engine, carried out in situ by at least one operator (20) by means of an endoscope (26) or a camera, used to capture images of said engine and measurements that will be transmitted to at least one remote terminal (22) used by at least one remote expert (24) to make a collaborative analysis of said images and said measurements, the device also comprising a portable housing (30) that can be connected to a monitor and monitored by the operator (20), said portable housing (30) being provided with means of wireless communication with the endoscope (26) and means of allowing the operator (20) to manually and/or automatically enrich the captured images and the measurements made with audio and/or video and/or text comments, said portable housing (30) comprising a software module to generate an operations context as a function of positioning data provided by a GPS, weather data at the location of the endoscopy and data on a communications network so as to determine ideal encoding parameters for publication of images and measurements so that the at least one remote expert may use the context data to make a detailed analysis of phenomena detected during the endoscopy and to produce a precise diagnostic on causes of damage, the device characterised in that the portable housing (30) is configurable to send at least one image to the remote terminal (22) following automatic detection of a particular pattern that could represent an anomaly.

2. Device according to claim 1, in which said portable housing (30) also comprises a wireless communication interface that the operator (20) can use for exchanges of captured images, results of measurements made, documentation and reference images enriched with audio and/or video and/or text comments, with remote experts (24), in real time and interactively, and a memory (72) to save captured information and images and the results of measurements exchanged between the operator (20) and the remote experts (24).

3. Device according to claim 1, in which said portable housing (30) also comprises a connectivity test module and a bandwidth calculation model that will check if the communications network can carry reliable communication with the remote terminal (22).

4. Device according to claim 3, in which said portable housing (30) also comprises an encoder to adjust the rate of information exchanged with the remote terminal (22) as a function of network characteristics so as to maintain a maximum image quality and minimum latency.

5. Device according to claim 4, in which said portable housing can also be configured to transmit reduced information to the remote terminal (22) in the case of disturbances on the communications network.

6. Device according to claim 5, in which said reduced information includes coordinates of an endoscope head, one image per second or only one relevant image representative of an anomaly.

7. Device according to claim 1, in which the remote terminal (22) comprises a virtual representation of the engine.

8. Device according to claim 7, in which said virtual representation is a virtual three-dimensional mockup of the engine.

9. Method for assistance with remote diagnostic during a verification of the state of an aircraft engine to make a collaborative analysis of images and measurements made by an operator (20) using an endoscope (26) or a camera and that will be sent to at least one remote expert (24), the method including the following steps:

transmitting said images and said measurements from the endoscope (26) to a portable housing (30) that can be connected to a monitor and checked by the operator (20);

manually and/or automatically enriching said images and said measurements with audio and/or video and/or text comments,

exchanging images, measurements, documentation and reference images between said portable housing (30) and a remote terminal (22) used by the expert (24) in real time and interactively through a wireless connection, to analyse said images and said measurements and to collaboratively create a diagnostic, characterised in that it also comprises a preliminary step consisting of;

generating an operations context as a function of positioning data provided by a GPS, weather data at the location of the endoscopy and data on a communications network so as to determine ideal encoding parameters for publication of images and measurements so that the at least one remote expert may use the context data to make a detailed analysis of phenomena detected during the endoscopy and to produce a precise diagnostic on causes of damage,

wherein said portable housing (30) sends at least one image to the remote terminal (22) following automatic detection of a particular pattern that could represent an anomaly.

10. Method according to claim 9 also comprising a connectivity test and a bandwidth calculation to check if the communications network has a reliable communication between the portable housing (30) and the remote terminal (22).

11. Method according to claim 10 also comprising a step to adjust the rate of information exchanged between the portable housing (30) and the remote terminal (22) as a function of network characteristics so as to maintain a maximum image quality and minimum latency.

12. Method according to claim 11 also comprising a step to transmit reduced information to the remote terminal (22) in the case of disturbances on the communications network.

13. Method according to claim 12, in which said reduced information includes coordinates of an endoscope head , one image per second or only one relevant image representative of an anomaly.