System and method for automatically updating wind turbine data based on component self-identification

• US 10,352,299 B2
• Filed: 08/05/2016
• Issued: 07/16/2019
• Est. Priority Date: 08/05/2016
• Status: Active Grant

• Current Assignee: GE Infrastructure Technology, LLC (General Electric Company)
• Original Assignee: General Electric Company
• Inventors: Booth, Michael Christopher, Riddell, Scott Gabell, Bertrand, Sebastien David, Davidson, James Paul
• Primary Examiner(s): Elamin, Abdelmoniem I
• Application Number:
  US15/229,255
• Publication Number:
  US 20180038346A1
• Time in Patent Office: 1,075 Days
• CPC Class Codes: F03D 17/00 Monitoring or testing of wind motors, e.g. diagnostics testing during commissioning of wind motors F03D13/30
• CPC Class Codes: F03D 7/042 by means of an electrical or electronic controller
• CPC Class Codes: F03D 7/047 characterised by the controller architecture, e.g. multiple processors or data communications
• CPC Class Codes: F03D 80/50 Maintenance or repair
• CPC Class Codes: F05B 2240/2211 of the multibladed, low speed, e.g. "American farm" type
• CPC Class Codes: F05B 2270/504 electronic means, e.g. electronic tubes, transistors or IC's within an electronic circuit
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: Y02E 10/72 Wind turbines with rotation axis in wind direction

Abstract

A method for automatically updating data associated with a wind turbine based on component self-identification may generally include providing instructions for transmitting a polling signal to an identification sensor associated with a wind turbine component and, in response to the transmission of the polling signal, receiving current configuration data for the wind turbine component from the identification sensor. The method may also include comparing the current configuration data received from the identification sensor to last-known configuration data for the wind turbine component and automatically updating one or more parameter settings associated with operating the wind turbine based on any differences identified between the current configuration data and the last-known configuration data.

Claims

1. A method for automatically updating data associated with a wind turbine based on component self-identification, the method comprising:

providing, by one or more computing devices, instructions for transmitting a polling signal to an identification sensor associated with a wind turbine component;

in response to the transmission of the polling signal, receiving, by the one or more computing devices, current configuration data for the wind turbine component from the identification sensor;

comparing, by the one or more computing device, the current configuration data received from the identification sensor to last-known configuration data for the wind turbine component;

automatically updating, by the one or more computing devices, one or more parameter settings associated with operating the wind turbine based on any differences identified between the current configuration data and the last-known configuration data; and

controlling, with the one or more computing devices, an operation of the wind turbine based on the one or more parameter settings associated with operating the wind turbine that have been updated.

2. The method of claim 1, wherein the configuration data includes at least one of a model number, a serial number, a manufacturer'"'"'s name, a date of manufacture, or a location of manufacture for the wind turbine component.

3. The method of claim 1, further comprising determining, by the one or more computing devices, that the wind turbine component has been replaced based on the identified differences between the current configuration data and the last-known configuration data.

4. The method of claim 1, wherein automatically updating one or more parameter settings associated with operating the wind turbine comprises automatically updating at least one parameter setting associated with a configuration-dependent parameter of the wind turbine.

5. The method of claim 1, wherein automatically updating one or more parameter settings associated with operating the wind turbine comprises:

determining, by the one or more computing devices, at least one new parameter setting for the wind turbine corresponding to the current configuration data for the wind turbine component; and

automatically updating, by the one or more computing devices, the one or more parameter settings to correspond to the at least one new parameter setting.

6. The method of claim 1, further comprising transmitting, by the one or more computing devices, a notification associated with the current configuration data for the wind turbine component to a remote computing device.

7. The method of claim 6, wherein automatically updating one or more parameter settings associated with operating the wind turbine comprises automatically updating the one or more parameter settings based on a suggested parameter setting received from the remote computing device.

8. The method of claim 1, further comprising automatically updating an estimated component life for the wind turbine component based on the identified differences between the current configuration data and the last-known configuration data.

9. The method of claim 1, further comprising automatically updating a maintenance schedule associated with the wind turbine component based on the identified differences between the current configuration data and the last-known configuration data.

10. The method of claim 1, wherein the wind turbine component corresponds to one of a generator, a gearbox, a rotor blade, a, yaw drive component, a pitch drive component, a wind sensor, a rotor shaft, or a bearing of the wind turbine.

11. The method of claim 1, further comprising:

providing, by the one or more computing devices, instructions for transmitting a polling signal to a plurality of identification sensors, each identification sensor being associated with one of a plurality of wind turbine components;

in response to the transmission of the polling signal, receiving, by the one or more computing devices, current configuration data from only a portion of the plurality of identification sensors; and

identifying, by the one or more computing devices, which of the plurality of identification sensors did not transmit current configuration data in response to the polling signal.

12. A method for automatically updating data associated with a wind turbine based on component self-identification, the method comprising:

providing, by one or more computing devices, instructions for transmitting a polling signal to an identification sensor associated with a wind turbine component;

in response to the transmission of the polling signal, receiving, by the one or more computing devices, current configuration data for the wind turbine component from the identification sensor;

comparing, by the one or more computing device, the current configuration data received from the identification sensor to last-known configuration data for the wind turbine component;

determining, by the one or more computing devices, that the wind turbine component has been replaced based on any differences identified between the current configuration data and the last-known configuration data;

automatically updating, by the one or more computing devices, wind turbine data associated with the wind turbine based on the determination that the wind turbine component has been replaced; and

controlling, with the one or more computing devices, an operation of the wind turbine based on one or more parameter settings associated with operating the wind turbine.

13. A system for automatically updating data associated with a wind turbine based on component self-identification, the system comprising:

a wind turbine component installed on or within the wind turbine;

an identification sensor provided in association with the wind turbine component, the identification sensor including current configuration data for the wind turbine component;

one or more computing devices including at least one processor and associated memory, the memory storing instructions that, when implemented by the at least one processor, configure the one or more computing devices to;

provide instructions for transmitting a polling signal to an identification sensor associated with a wind turbine component

in response to the transmission of the polling signal, receive current configuration data for the wind turbine component from the identification sensor;

compare the current configuration data received from the identification sensor to last-known configuration data for the wind turbine component;

automatically update one or more parameter settings associated with operating the wind turbine based on any differences identified between the current configuration data and the last-known configuration data; and

control an operation of the wind turbine based on the one or more parameter settings associated with operating the wind turbine that have been updated.

14. The system of claim 13, wherein the configuration data includes at least one of a model number, a serial number, a manufacturer'"'"'s name, a date of manufacture, or a location of manufacture for the wind turbine component.

15. The system of claim 13, wherein the one or more computing devices are further configured to determine that the wind turbine component has been replaced based on the identified differences between the current configuration data and the last-known configuration data.

16. The system of claim 13, wherein the one or more computing devices are configured to update at least one parameter setting associated with a configuration-dependent parameter of the wind turbine based on the identified differences between the current configuration data and the last-known configuration data.

17. The system of claim 13, wherein the one or more computing devices are configured to:

determine at least one new parameter setting for the wind turbine corresponding to the current configuration data for the wind turbine component; and

automatically update the one or more parameter settings to correspond to the at least one new parameter setting.

18. The system of claim 13, wherein the one or more computing device are further configured to transmit a notification associated with the current configuration data for the wind turbine component to a remote computing device.

19. The system of claim 18, wherein the one or more computing devices are configured to automatically update the one or more parameter settings based on a suggested parameter setting received from the remote computing device.

20. The system of claim 13, wherein the one or more computing device are further configured to update at least one of an estimated component life for the wind turbine component or a maintenance schedule associated with the wind turbine component based on the identified differences between the current configuration data and the last-known configuration data.