Watchdog scheme for monitoring a power electronic inverter and determining a manner of operating a load

• US 10,353,014 B2
• Filed: 10/08/2015
• Issued: 07/16/2019
• Est. Priority Date: 10/08/2015
• Status: Active Grant

• Current Assignee: Deere & Company
• Original Assignee: Deere & Company
• Inventors: Singh, Brij N., Clements, Neal D., Desai, Advait
• Primary Examiner(s): Patel, Dharti H
• Application Number:
  US14/878,290
• Publication Number:
  US 20170102437A1
• Time in Patent Office: 1,377 Days
• Field of Search: 361 911
• CPC Class Codes: G01R 31/40 Testing power supplies testing photovoltaic devices H02S50/10
• CPC Class Codes: G01R 31/42 AC power supplies
• CPC Class Codes: H02M 1/08 Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
• CPC Class Codes: H02M 7/53875 with analogue control of three-phase output
• CPC Class Codes: H02M 7/5395 by pulse-width modulation
• CPC Class Codes: H02P 29/68 based on the temperature of a drive component or a semiconductor component
• CPC Class Codes: H03K 17/18 Modifications for indicating state of switch

Abstract

In one example embodiment, a circuit includes a first sub-circuit configured to generate first data corresponding to a frequency and a duration of overloading of a transistor in the inverter, and a second sub-circuit configured to generate second data corresponding to a rate of rise of a voltage and a peak voltage value of the transistor in the inverter. The first sub-circuit and the second sub-circuit are configured to respectively provide the first data and second data as outputs to a controller for analyzing a manner in which a load coupled to the inverter is driven.

Claims

1. A circuit comprising:

a first sub-circuit configured to generate first data corresponding to a frequency and a duration of overloading of a transistor in an inverter; and

a second sub-circuit configured to generate second data corresponding to a rate of rise of a voltage and a peak voltage value of the transistor in the inverter;

wherein

the first sub-circuit and the second sub-circuit are configured to respectively provide the first data and second data as outputs to a controller for analyzing a manner in which a load coupled to the inverter is driven, and

the controller is configured to analyze the manner in which the load is driven by,

receiving the first data, and

determining the frequency and the duration of overloading the transistor based on frequencies and widths of pulses included in the first data.

2. The circuit of claim 1, wherein the first sub-circuit is configured to generate the first data during a turn-off event of the transistor.

3. The circuit of claim 2, wherein the turn-off event takes place when the transistor supplies peak current or near-peak current to the load.

4. The circuit of claim 2, wherein the first data is a series of pulses.

5. The circuit of claim 1, wherein the second sub-circuit is configured to generate the second data during a turn-off event of the transistor.

6. The circuit of claim 1, wherein the second sub-circuit is configured to generate the second data by measuring a voltage across a resistor in the second sub-circuit.

7. The circuit of claim 1, wherein the controller is further configured to analyze the manner in which the load is driven by,

receiving the second data,

determining, based on the second data, a temperature of the transistor during a turn-off event,

developing a degradation model for the transistor based on the determined temperature, and

determining a schedule for performing a maintenance of the transistor based on the degradation model and a maintenance look-up table.

8. The circuit of claim 1, further comprising:

a third sub-circuit coupled to the first and second sub-circuits, the third sub-circuit being configured to operate as an over-voltage protection for the transistor.

9. The circuit of claim 1, wherein the transistor is one of an Insulated-Gate Bipolar Transistor (IGBT), a metal-oxide Semiconductor Field-Effect Transistor (MOSFET), a Silicon Carbide MOSFET or a Silicon Carbide IGBT.

10. A system comprising:

a plurality of transistors forming an inverter; and

a plurality of circuits, each of the plurality of circuits being coupled to one of the plurality of transistors, each of the plurality of circuits being configured to monitor the corresponding one of the plurality of transistors by,

generating first data corresponding to a frequency and a duration of overloading of the corresponding one of the plurality of transistors, and

generating second data corresponding to a rate of rise of a voltage and a peak voltage value of the corresponding one of the plurality of transistors, wherein

each of the plurality of circuits is configured to provide the corresponding first data and the second data as outputs to a controller for analyzing a manner in which a load coupled to the inverter is driven, and

the controller is configured to analyze the manner in which the load is driven by,

receiving the first data and the second data, and

analyzing, based on the first data and the second data, the manner in which the load is driven by determining the frequency and the duration of overloading the transistors based on a frequency and width of pulses included in the first data.

11. The system of claim 10, wherein each of the plurality of circuits comprises:

a first sub-circuit configured to generate the first data during a turn-off event of the corresponding one of the plurality of transistors; and

a second sub-circuit configured to generate the second data during the turn-off event of the corresponding one of the plurality of transistors.

12. The system of claim 11, wherein the turn-off event takes place when the corresponding one of the plurality of transistors supplies peak current or near-peak current to the load.

13. The system of claim 11, wherein the first data is a series of pulses.

14. The system of claim 11, wherein the second sub-circuit is configured to generate the second data by measuring a voltage across a resistor in the second sub-circuit.

15. The system of claim 11, wherein each of the plurality of transistors further comprises:

a third sub-circuit coupled to the first and second sub-circuits, the third sub-circuit being configured to operate as an over-voltage protection for the corresponding one of the plurality of transistors.

16. The system of claim 10, wherein each of the plurality of transistors is one of an Insulated-Gate Bipolar Transistor (IGBT), a metal-oxide Semiconductor Field-Effect Transistor (MOSFET), a Silicon Carbide MOSFET or a Silicon Carbide IGBT.

17. A system comprising:

a plurality of transistors forming an inverter; and

a plurality of circuits, each of the plurality of circuits being coupled to one of the plurality of transistors, each of the plurality of circuits being configured to monitor the corresponding one of the plurality of transistors by,

generating first data corresponding to a frequency and a duration of overloading of the corresponding one of the plurality of transistors, and

generating second data corresponding to a rate of rise of a voltage and a peak voltage value of the corresponding one of the plurality of transistors, wherein

each of the plurality of circuits is configured to provide the corresponding first data and the second data as outputs to a controller for analyzing a manner in which a load coupled to the inverter is driven, and

the controller is configured to analyze the manner in which the load is driven by,

receiving the first data and the second data, and

analyzing, based on the first data and the second data, the manner in which the load is driven by,

determining, based on the second data, a temperature of the corresponding one of the plurality of transistors during a turn-off event,

developing a degradation model for the corresponding one of the plurality of transistors based on the determined temperature, and

determining a schedule for performing a maintenance of the corresponding one of the plurality of transistors based on the degradation model and a maintenance look-up table.