Circuit card assemblies for a communication system

• US 10,355,383 B2
• Filed: 03/13/2017
• Issued: 07/16/2019
• Est. Priority Date: 03/13/2017
• Status: Active Grant

• Current Assignee: TE Connectivity Solutions GmbH (TE Connectivity Limited)
• Original Assignee: TE Connectivity Corporation (TE Connectivity Limited)
• Inventors: Consoli, John Joseph, Morgan, Chad William
• Primary Examiner(s): Nguyen, Khiem M
• Application Number:
  US15/456,785
• Publication Number:
  US 20180261941A1
• Time in Patent Office: 855 Days
• Field of Search: 439 67, 439 74, 439 75
• CPC Class Codes: H01R 12/712 co-operating with the surface of the printed circuit or with a coupling device exclusively provided on the surface of the printed circuit H01R12/72 takes precedence
• CPC Class Codes: H01R 12/727 Coupling devices presenting arrays of contacts
• CPC Class Codes: H01R 12/737 Printed circuits being substantially perpendicular to each other for printed connections H05K3/366

Abstract

A communication system includes a first circuit card assembly having a first PCB including a first slot and a first electrical connector mounted to the first PCB along the first slot and having a first mating end. The communication system includes a second circuit card assembly having a second PCB and a second electrical connector mounted to the second PCB and having a second mating end. The first and second circuit card assemblies are mated along a board mating axis parallel to the first slot with the first PCB oriented perpendicular to the second PCB. The first and second mating ends are oriented parallel to the board mating axis. The second PCB is received in the first slot to align the second mating end with the first mating end.

Claims

1. A communication system comprising:

a first circuit card assembly having a first printed circuit board (PCB) and a first electrical connector, the first electrical connector having a first housing, the first PCB including a first slot extending rearward from a first mating edge of the first PCB, the first electrical connector being mounted to the first PCB along the first slot, the first electrical connector having a first mating end, the first electrical connector having first contacts held by the first housing and being provided at the first mating end, the first contacts being terminated to the first PCB; and

a second circuit card assembly having a second PCB and a second electrical connector, the second electrical connector having a second housing extending from the second PCB, the second PCB having a second mating edge, the second electrical connector being mounted to the second PCB proximate to the mating edge, the second electrical connector having a second mating end, the second electrical connector having second contacts held by the second housing and being provided at the second mating end, the second contacts being terminated to the second PCB;

wherein the first and second circuit card assemblies are mated along a board mating axis parallel to the first slot with the first PCB oriented perpendicular to the second PCB, the first and second mating ends of the first and second electrical connectors being oriented parallel to the board mating axis, the second mating edge of the second PCB being received in the first slot to align the second mating end of the second electrical connector with the first mating end of the first electrical connector for mating the second electrical connector with the first electrical connector.

2. The communication system of claim 1, wherein the first PCB at least partially overlaps with the second PCB and the second PCB at least partially overlaps with the first PCB to align the first and second mating ends of the first and second electrical connectors.

3. The communication system of claim 1, wherein the first mating end is perpendicular to the first mating edge of the first PCB, the second mating end is perpendicular to the second mating edge of the second PCB.

4. The communication system of claim 1, wherein either the first PCB or the second PCB is oriented horizontally and the other of the first PCB or the second PCB is oriented vertically.

5. The communication system of claim 1, wherein the first slot is defined by a first side edge, a second side edge opposite the first side edge and an end edge between the first and second side edges remote from the first mating edge, the first and second side edges extending between the first mating edge and the end edge, the second PCB being received in the first slot such that the second mating edge faces the end edge of the first slot and first and second surfaces of the second PCB face the first and second side edges, respectively.

6. The communication system of claim 1, wherein the first and second electrical connectors are mated along a connector mating axis perpendicular to the board mating axis.

7. The communication system of claim 1, wherein the first mating end is oriented perpendicular to the first PCB, and wherein the second mating end is oriented parallel to the second PCB.

8. A circuit card assembly for a communication system comprising:

a printed circuit board (PCB) having a first surface and a second surface extending along a primary axis and a secondary axis, the PCB having a mating edge between the first and second surfaces generally parallel to the secondary axis, the PCB having a slot between the first and second surfaces, the slot open at the mating edge and extending a length generally along the primary axis, the PCB having a mounting area on the first surface adjacent the slot; and

an electrical connector mounted to the first surface at the mounting area, the electrical connector having a front and a rear opposite the front, the front being provided proximate to the mating edge, the electrical connector having a mounting end extending between the front and the rear being mounted to the mounting area, the electrical connector including a mating housing, the mating housing of the electrical connector having a mating end extending between the front and the rear generally parallel to the primary axis, the mating end being movable relative to the PCB for mating to a mating electrical connector, the electrical connector having contacts including mating ends at the mating end of the mating housing being movable with the mating house and the contacts including terminating ends at the mounting end terminated to the PCB.

9. The circuit card assembly of claim 8, wherein the slot receives a PCB of a second circuit card assembly.

10. The circuit card assembly of claim 8, wherein the mating end of the mating housing of the electrical connector and the mating edge of the PCB are perpendicular to each other.

11. The circuit card assembly of claim 8, wherein the PCB is configured to be mated to a PCB of a second circuit card assembly in a board mating direction parallel to the primary axis, the mating end of the mating housing of the electrical connector being configured to be mated to the mating electrical connector in a connector mating direction parallel to the secondary axis.

12. The circuit card assembly of claim 8, wherein the front of the electrical connector is a first distance from the mating edge and the rear of the electrical connector is a second distance from the mating edge greater than the first distance, the mating end of the mating housing of the electrical connector spanning a majority of the distance between the front and the rear.

13. The circuit card assembly of claim 8, wherein the mating housing holding the mating ends of the contacts, the electrical connector including contact modules coupled to the mating housing, the contact modules holding the terminating ends of the contacts for mounting to the PCB.

14. The circuit card assembly of claim 13, wherein the contacts include flexible sections between the mating ends and the terminating ends, the flexible sections allowing relative movement between the mating ends and the terminating ends.

15. The circuit card assembly of claim 8, wherein the electrical connector includes a compliant section allowing the mating ends of the contacts to shift rearward relative to the PCB parallel to the primary axis when mating to the mating electrical connector.

16. A communication system comprising:

a first circuit card assembly having a first printed circuit board (PCB) and a first electrical connector mounted to the first PCB, the first PCB having a first surface and a second surface extending along a primary axis and a secondary axis, the first PCB having a first mating edge between the first and second surfaces generally parallel to the secondary axis of the first PCB, the first PCB having a first slot between the first and second surfaces open at the first mating edge and extending a length generally along the primary axis of the first PCB, the first PCB having a first mounting area on the first surface adjacent the first slot with the first electrical connector mounted to the first mounting area, the first electrical connector having a front and a rear opposite the front, a mounting end extending between the front and the rear being mounted to the mounting area, and a mating end extending between the front and the rear generally parallel to the primary axis of the first PCB, the first electrical connector having first contacts including mating ends at the mating end of the first electrical connector and terminating ends at the mounting end of the first electrical connector terminated to the first PCB; and

a second circuit card assembly having a second PCB and a second electrical connector mounted to the second PCB, the second PCB having a first surface and a second surface extending along a primary axis and a secondary axis, the second PCB having a second mating edge between the first and second surfaces generally parallel to the secondary axis of the second PCB, the second PCB having a second mounting area on the first surface proximate to the second mating edge with the second electrical connector mounted to the second mounting area, the second electrical connector having a front and a rear opposite the front, a mounting end extending between the front and the rear being mounted to the mounting area, and a mating end extending between the front and the rear generally parallel to the primary axis of the second PCB, the second electrical connector having second contacts including mating ends at the mating end of the second electrical connector and terminating ends at the mounting end of the second electrical connector terminated to the second PCB;

wherein the second mating edge of the second PCB is received in the first slot to align the mating end of the second electrical connector with the mating end of the first electrical connector.

17. The communication system of claim 16, wherein the second PCB has a second slot between the first and second surfaces open at the second mating edge and extending a length along the primary axis of the second PCB, the second slot receiving the first mating edge of the first PCB to align the mating end of the second electrical connector with the mating end of the first electrical connector.

18. The communication system of claim 16, further comprising a chassis having a frame including a first rack holding the first circuit card assembly, the frame having a second rack configured to receive the second circuit card assembly in a loading direction parallel to the primary axis of the second circuit card assembly, the second mating edge being received in the first slot as the second circuit card assembly is inserted into the second rack in the loading direction.

19. The communication system of claim 16, wherein the first PCB includes an additional slot open at the first mating end and being spaced apart from the first slot, the first PCB includes an additional electrical connector mounted to the first PCB adjacent to the additional slot, the additional slot receiving a third circuit card assembly having a third PCB oriented parallel to the second PCB and a third electrical connector mounted to the third PCB being mated to the additional electrical connector.

20. The communication system of claim 16, wherein the first circuit card assembly includes a third electrical connector mounted to the first PCB adjacent the first slot, the second circuit card assembly having a fourth electrical connector mounted to the second PCB, the fourth electrical connector being mated to the third electrical connector when the second PCB is received in the first slot.

21. The communication system of claim 16, wherein the first PCB at least partially overlaps with the second PCB and the second PCB at least partially overlaps with the first PCB to align the first and second mating ends of the first and second electrical connectors.

22. The communication system of claim 16, wherein the first mating end is perpendicular to the first mating edge of the first PCB, the second mating end is perpendicular to the second mating edge of the second PCB.

23. The communication system of claim 16, wherein either the first PCB or the second PCB is oriented horizontally and the other of the first PCB or the second PCB is oriented vertically.

24. The communication system of claim 16, wherein the first slot is defined by a first side edge, a second side edge opposite the first side edge and an end edge between the first and second side edges remote from the first mating edge, the first and second side edges extending between the first mating edge and the end edge, the second PCB being received in the first slot such that the second mating edge faces the end edge of the first slot and first and second surfaces of the second PCB face the first and second side edges, respectively.

25. The communication system of claim 16, wherein the first and second electrical connectors are mated along a connector mating axis perpendicular to the board mating axis.

26. The communication system of claim 16, wherein the first mating end is oriented perpendicular to the first PCB, and wherein the second mating end is oriented parallel to the second PCB.

27. The communication system of claim 16, wherein the first PCB is mated to the second PCB in a board mating direction parallel to the primary axis, the mating end of the first electrical connector being mated to the second electrical connector in a connector mating direction parallel to the secondary axis.

28. The communication system of claim 16, wherein the first electrical connector includes a mating housing holding the mating ends of the first contacts, the first electrical connector including contact modules coupled to the mating housing, the contact modules holding the terminating ends of the contacts for mounting to the PCB.

29. The communication system of claim 16, wherein the first contacts include flexible sections between the mating ends and the terminating ends, the flexible sections allowing relative movement between the mating ends and the terminating ends.

30. The communication system of claim 16, wherein the first electrical connector includes a compliant section allowing the mating ends of the first contacts to shift rearward relative to the first PCB parallel to the primary axis when mating to the second electrical connector.