Inverters

• US 10,355,479 B2
• Filed: 03/24/2017
• Issued: 07/16/2019
• Est. Priority Date: 01/18/2011
• Status: Active Grant

• Current Assignee: Tesla Inc.
• Original Assignee: SolarCity Corporation (Tesla Inc.)
• Inventors: Mumtaz, Asim
• Primary Examiner(s): Kaplan, Hal
• Application Number:
  US15/469,346
• Publication Number:
  US 20170201100A1
• Time in Patent Office: 844 Days
• Field of Search: 307 85, 307 86, 307109
• CPC Class Codes: H01L 31/02021 for solar cells electrical connection means, e.g. junction boxes, specially adapted for structural association with photovoltaic modules H02S40/34
• CPC Class Codes: H02H 7/16 for capacitors for synchronous capacitors H02H7/06
• CPC Class Codes: H02J 2300/24 of photovoltaic origin
• CPC Class Codes: H02J 3/00 Circuit arrangements for ac mains or ac distribution networks
• CPC Class Codes: H02J 3/381 Dispersed generators
• CPC Class Codes: H02J 3/46 Controlling of the sharing of output between the generators, converters, or transformers
• CPC Class Codes: H02M 7/44 by static converters
• CPC Class Codes: H02M 7/48 using discharge tubes with control electrode or semiconductor devices with control electrode
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers

Abstract

We describe a photovoltaic power conditioning unit for delivering power from multiple photovoltaic panels to an ac mains power supply output, comprising: a dc input for receiving power from multiple photovoltaic panels; an ac output for delivering ac power to the ac supply; a bank of electrolytic energy storage capacitors for storing energy from the dc source for delivery to the ac supply; a dc-to-ac converter coupled to the ac output and having an input coupled to the bank for converting energy stored in the bank to ac power for the ac supply; and further comprising: a plurality of sense and control circuits, one for each capacitor in the bank, wherein each circuit is coupled in series with a capacitor, and is configured to disconnect the associated capacitor from the bank upon detection of a current flow through the associated capacitor of greater than a threshold current value.

Claims

1. A photovoltaic (PV) power system configured to provide AC power to an AC mains, the PV power system comprising:

one or more photovoltaic panels having a DC output;

a DC to AC converter having a converter input and an AC output coupled to the AC mains;

a first bank of energy storage capacitors having a first bank input coupled to the DC output, and a first bank output coupled to the DC to AC converter input; and

a second bank of energy storage capacitors having a second bank input coupled to the DC output, and a second bank output coupled to the DC to AC converter input; and

a control circuit configured to alternately disconnect one or more energy storage capacitors of the first bank of energy storage capacitors and one or more energy storage capacitors of the second bank of energy storage capacitors, based on a timer.

2. The PV power system of claim 1 wherein the first bank of energy storage capacitors includes a plurality of electrolytic capacitors and each of the plurality of electrolytic capacitors is coupled to a separate respective control circuit that is configured to disconnect each respective electrolytic capacitor when at least one detected parameter goes beyond a predetermined threshold.

3. The PV power system of claim 2 wherein the control circuit is configured to perform time-multiplexing of the first bank of energy storage capacitors and the second bank of energy storage capacitors such that each of the first and the second banks of energy storage capacitors are used by the PV power system for an equal amount of time.

4. The PV power system of claim 2 wherein the control circuit is further configured to selectively decouple each capacitor of the first bank of energy storage capacitors and each capacitor of the second bank of energy storage capacitors that fail during operation of the PV power system.

5. The PV power system of claim 1 wherein the control circuit disconnects at least one of the one or more capacitors based on a detected current flow through the associated capacitor that exceeds a threshold current level.

6. The PV power system of claim 5 wherein the control circuit includes a senseFET configured to disconnect the associated capacitor upon detecting a current flow through the associated capacitor that is greater than a threshold current value.

7. The PV power system of claim 5 wherein the control circuit includes a fuse that is configured to disconnect the associated capacitor upon detecting a current flow through the associated capacitor that is greater than a threshold current value.

8. The PV power system of claim 1 wherein the control circuit disconnects at least one of the one or more capacitors based on a detected temperature going beyond a threshold temperature.

9. The PV power system of claim 8 wherein the control circuit disconnects the at least one of the one or more capacitors when a detected temperature goes above a predetermined threshold temperature.

10. The PV power system of claim 8 wherein the control circuit disconnects the at least one of the one or more capacitors when a detected temperature goes below a predetermined threshold temperature.

11. The PV power system of claim 8 wherein the detected temperature is a temperature of at least one of:

an enclosure of the PV power system, a heatsink of the PV power system and at least one of the one or more capacitors.

12. A photovoltaic (PV) power conditioning unit for delivering power from one or more photovoltaic panels to an AC mains, the power conditioning unit comprising:

a DC input for receiving power from the one or more photovoltaic panels;

an AC output for delivering AC power to the AC mains;

a first bank of energy storage capacitors for storing energy from the DC input for delivery to the AC mains;

a second bank of energy storage capacitors for storing energy from the DC input for delivery to the AC mains;

a DC-to-AC converter coupled to the AC output and having an input coupled to the first bank of energy storage capacitors for converting energy stored in the first bank of energy storage capacitors to AC power for the AC mains; and

a control circuit configured to alternately disconnect one or more energy storage capacitors of the first bank of energy storage capacitors and one or more energy storage capacitors of the second bank of energy storage capacitors, based on a timer.

13. The PV power conditioning unit of claim 12 wherein the first bank of energy storage capacitors includes a plurality of electrolytic capacitors and each of the plurality of electrolytic capacitors is coupled to a separate respective control circuit that is configured to disconnect each respective electrolytic capacitor when at least one of the one or more detected parameters go beyond a predetermined threshold.

14. The PV power conditioning unit of claim 12 wherein the first bank of energy storage capacitors includes a first plurality of electrolytic capacitors and the second bank of energy storage capacitors includes a second plurality of electrolytic capacitors;

and

wherein the control circuit alternately disconnects one or more of the first plurality of electrolytic capacitors and one or more of the second plurality of electrolytic capacitors, based on the timer.

15. The PV power conditioning unit of claim 14 wherein the control circuit is configured to perform time-multiplexing of the first plurality of electrolytic capacitors and the second plurality of electrolytic capacitors such that each of the first and the second plurality of electrolytic capacitors are used by the PV power conditioning unit for an equal amount of time.

16. The PV power conditioning unit of claim 14 wherein the control circuit is further configured to selectively decouple all of the first plurality of electrolytic capacitors and all of the second plurality of electrolytic capacitors that fail during operation of the power conditioning unit.

17. The PV power conditioning unit of claim 12 wherein the control circuit disconnects at least one of the one or more capacitors based on a detected current flow through the associated capacitor that exceeds a threshold current level.

18. The PV power conditioning unit of claim 12 wherein the control circuit disconnects at least one of the capacitors based on a detected temperature going beyond a threshold temperature.

19. The PV power conditioning unit of claim 18 wherein the detected temperature is a temperature of at least one of:

an enclosure of the PV power conditioning unit, a heatsink of the PV power conditioning unit and at least one of the one or more capacitors.