Processor controlled energy harvester system

• US 10,355,558 B2
• Filed: 12/30/2018
• Issued: 07/16/2019
• Est. Priority Date: 10/07/2018
• Status: Active Grant

• Current Assignee: Rising Star Pathway
• Original Assignee: Rising Star Pathway
• Inventors: Bao, Rong, An, YiWei, Pu, YiWen, Li, Zeru, Li, Ryane, Mao, Serena
• Primary Examiner(s): Cuevas, Pedro J
• Application Number:
  US16/236,600
• Publication Number:
  US 20190140517A1
• Time in Patent Office: 198 Days
• Field of Search: 290 1 C, 290 1 R, 368148
• CPC Class Codes: F03D 9/12 storing kinetic energy, e.g. using flywheels
• CPC Class Codes: F03D 9/25 the apparatus being an electrical generator F03D9/22 takes precedence
• CPC Class Codes: F03G 3/06 using pendulums
• CPC Class Codes: F05B 2260/421 in the form of rotational kinetic energy, e.g. in flywheels
• CPC Class Codes: F24S 20/00 Solar heat collectors specially adapted for particular uses or environments
• CPC Class Codes: H02K 7/108 with friction clutches
• CPC Class Codes: H02K 7/116 with gears
• CPC Class Codes: H02K 7/1853 driven by intermittent forces
• CPC Class Codes: H02S 10/10 including a supplementary source of electric power, e.g. hybrid diesel-PV energy systems combinations with gas-turbine plants F02C6/00
• CPC Class Codes: H02S 20/30 Supporting structures being movable or adjustable, e.g. for angle adjustment
• CPC Class Codes: H02S 40/22 Light-reflecting or light-concentrating means directly associated with the PV cell or integrated with the PV cell H01L31/054
• CPC Class Codes: H02S 40/38 Energy storage means, e.g. batteries, structurally associated with PV modules
• CPC Class Codes: H02S 40/44 Means to utilise heat energy, e.g. hybrid systems producing warm water and electricity at the same time directly associated with the PV cell or integrated with the PV cell H01L31/0525
• CPC Class Codes: H10N 10/13 characterised by the heat-exchanging means at the junction
• CPC Class Codes: Y02E 10/40 Solar thermal energy, e.g. solar towers
• CPC Class Codes: Y02E 10/52 PV systems with concentrators
• CPC Class Codes: Y02E 10/60 Thermal-PV hybrids
• CPC Class Codes: Y02E 10/72 Wind turbines with rotation axis in wind direction
• CPC Class Codes: Y02E 60/16 Mechanical energy storage, e.g. flywheels or pressurised fluids
• CPC Class Codes: Y02E 70/30 Systems combining energy storage with energy generation of non-fossil origin

Abstract

Computer-processor controlled energy harvester system. The system uses a plurality of oscillating weight type energy collectors, each configured to store the energy from changes in the system'"'"'s ambient motion as stored mechanical energy, often in a compressed spring. The energy collectors are configured to move between a first position where the energy collector stores energy, to a second position where the energy collectors release stored energy to a geared electrical generator shaft, thus producing electrical energy, often stored in a battery. A plurality of processor controlled electronic actuators, usually one per energy collector, control when each energy collector stores and releases energy. The processor can use accelerometer sensors, battery charge sensors, and suitable software and firmware to optimize system function. The system can use the energy for various useful purposes, including sensor monitoring, data acquisition, wireless communications, and the like, and can also receive supplemental power from other sources.

Claims

1. An energy harvester system comprising:

a computer processor;

at least one electrical generator comprising at least one moveable generator gear;

at least one support base;

at least one energy collector movably connected to said support base, each at least one energy collector configured to, in a first position, store ambient motion energy along at least one direction of ambient motion as stored mechanical energy, and in a second position to release said stored mechanical energy to at least one moveable generator gear;

wherein said each of said at least one energy collector further comprises;

an energy collector base attached to a surface of said support base;

a central axial member attached to said energy collector base;

a pendulum member rotatably connected to said central axial member, said pendulum member actuated by ambient motion and rotated in one of a clockwise direction and a counterclockwise direction;

a geared case encircling said central axial member, rigidly attached to said pendulum member, and running along a base groove configured in said energy collector base, said geared case comprising a plurality of gear tooth elements positioned on an outer surface of said geared case, said geared case configured to rotate along said base groove; and

a spring element winding around said central axial member within said geared case, said spring element comprising a first end fixedly attached to said central axial member and a second end fixedly attached to an inner surface of said geared case, wherein said spring element is compressed by rotation of said pendulum member and stores said ambient motion energy as a compressed spring element, and wherein said compressed spring element is configured to release said stored ambient motion energy to rotate said geared case;

at least one electronic actuator and associated actuator cam attached to said support base, said at least one electronic actuator configured to provide actuator force response to control signals from said computer processor, thus moving said actuator cam and providing cam force;

wherein said at least one energy collector is configured so that upon receiving said cam force, said at least one energy collector moves from said first position to a second position that is coupled to said at least one moveable generator gear, thus releasing stored mechanical energy to said at least one moveable generator gear, and rotating said at least one moveable generator gear;

wherein said at least one electrical generator is configured to convert rotation of said at least one moveable generator gear into electrical energy;

wherein each said at least one electronic actuator comprises a moving actuator component configured, upon response to control signals from said computer processor, to at least incrementally move said actuator cam towards a position that generates said cam force;

further comprising a battery configured to receive electrical energy from said electrical generator, and a battery charge sensor;

further comprising at least one accelerometer sensor, wherein said computer processor is configured to use said accelerometer sensor to compute an amount of stored ambient motion energy stored in at least one of said energy collectors, and to use said amount of stored ambient motion energy to control an operation of said at least one electronic actuator;

wherein said computer processor and said actuator cam is configured so that when a battery charge of said battery is below a preset threshold, said computer processor is configured to operate said electronic actuator to sequentially and continually engage a plurality of said at least one energy collector until said battery charge is above said preset threshold;

wherein each said at least one electronic actuator further comprises an electronically controlled actuator element configured to expand or contract in response to electrical current signals from said computer processor; and

wherein said electronically controlled actuator element is an electroactive polymer element.

2. The energy harvester system of claim 1, wherein said support base comprises a plurality of support bases comprising at least first and second support bases;

and

each of said plurality of support bases further comprises at least one of said at least one energy collector and at least a portion of said at least one moveable generator gear, and wherein;

a) at least some of said support bases are mounted so that said at least one energy collector from a first support base are parallel to said at least one energy collector from a second support base; and

/or

b) at least some support bases are mounted at an angle greater than zero degrees and up to 90 degrees to other support bases so that said at least one energy collector from a first support base are non-parallel to said at least one energy collector from a second support base.

3. The energy harvester system of claim 2, wherein at least some of said plurality of support bases are configured in a parallel stacked arrangement;

and

said at least one moveable generator gear is configured to engage with energy collectors disposed over a plurality of said support bases.

4. The energy harvester system of claim 3, wherein said at least one moveable generator gear comprises one central generator gear.

5. The energy harvester system of claim 1, wherein said energy harvester system further comprises at least one alternate energy source configured to also charge said battery.

6. The energy harvester system of claim 5, wherein said at least one alternate energy source comprises at least one photovoltaic cell.

7. The energy harvester system of claim 6, wherein said at least one photovoltaic cell is configured in a focal region of at least one curved mirror.

8. The energy harvester system of claim 6, wherein said at least one energy collector, said at least one moveable generator gear, and said at least one electrical generator is encased in an enclosure, and at least 50% of an exterior surface of said enclosure is covered by said at least one photovoltaic cell.

9. The energy harvester system of claim 6, further comprising a thermal mass and thermocouple system configured underneath said at least one photovoltaic cell, said thermal mass configured to retain solar heat when said at least one photovoltaic cell receives solar illumination;

said thermocouple system further configured to obtain electrical energy from thermal differences between a temperature of the thermal mass, and a temperature of an ambient environment.

10. The energy harvester system of claim 5, herein said at least one generator gear is connected, through a clutch controlled by said computer processor, to at least one supplemental device comprising at least one supplemental mechanical mechanism configured to harness an alternative type of mechanical energy from additional environmental sources;

said at least one supplemental mechanical mechanism comprising a wind activated energy collection mechanism.

11. The energy harvester system of claim 1, wherein said at least one support base is further mounted on an oscillating structure configured with at least one oscillating mechanism, said oscillating structure configured to couple a broader range of ambient motion to at least one said energy collector;

wherein said at least one oscillating mechanism comprises any of at least one spring, flexible pole, pendulum, rotation joint or wind blade configured to cause said at least one support base to experience a broader range of motions in response to any of said ambient motion.

12. An energy harvester system comprising:

a computer processor;

at least one electrical generator comprising at least one moveable generator gear;

at least one support base;

at least one energy collector movably connected to said support base, each at least one energy collector configured to, in a first position, store ambient motion energy along at least one direction of ambient motion as stored mechanical energy, and in a second position to release said stored mechanical energy to at least one moveable generator gear;

wherein said each of said at least one energy collector further comprises;

an energy collector base attached to a surface of said support base;

a central axial member attached to said energy collector base;

a pendulum member rotatably connected to said central axial member, said pendulum member actuated by ambient motion and rotated in one of a clockwise direction and a counterclockwise direction;

a geared case encircling said central axial member, rigidly attached to said pendulum member, and running along a base groove configured in said energy collector base, said geared case comprising a plurality of gear tooth elements positioned on an outer surface of said geared case, said geared case configured to rotate along said base groove; and

a spring element winding around said central axial member within said geared case, said spring element comprising a first end fixedly attached to said central axial member and a second end fixedly attached to an inner surface of said geared case, wherein said spring element is compressed by rotation of said pendulum member and stores said ambient motion energy as a compressed spring element, and wherein said compressed spring element is configured to release said stored ambient motion energy to rotate said geared case;

at least one electronic actuator and associated actuator cam attached to said support base, said at least one electronic actuator configured to provide actuator force response to control signals from said computer processor, thus moving said actuator cam and providing cam force;

wherein said at least one energy collector is configured so that upon receiving said cam force, said at least one energy collector moves from said first position to a second position that is coupled to said at least one moveable generator gear, thus releasing stored mechanical energy to said at least one moveable generator gear, and rotating said at least one moveable generator gear;

wherein said at least one electrical generator is configured to convert rotation of said at least one moveable generator gear into electrical energy;

wherein each said at least one electronic actuator comprises a moving actuator component configured, upon response to control signals from said computer processor, to at least incrementally move said actuator cam towards a position that generates said cam force;

further comprising a battery configured to receive electrical energy from said electrical generator, and a battery charge sensor;

further comprising at least one accelerometer sensor, wherein said computer processor is configured to use said accelerometer sensor to compute an amount of stored ambient motion energy stored in at least one of said energy collectors, and to use said amount of stored ambient motion energy to control an operation of said at least one electronic actuator wherein said computer processor and said actuator cam is configured so that when a battery charge of said battery is below a preset threshold, said computer processor is configured to operate said electronic actuator to sequentially and continually engage a plurality of said at least one energy collector until said battery charge is above said preset threshold;

wherein said energy harvester system further comprises at least one alternate energy source configured to also charge said battery; and

wherein said at least one alternate energy source comprises at least one photovoltaic cell;

further comprising a thermal mass and thermocouple system configured underneath said at least one photovoltaic cell, said thermal mass configured to retain solar heat when said at least one photovoltaic cell receives solar illumination;

said thermocouple system further configured to obtain electrical energy from thermal differences between a temperature of the thermal mass, and a temperature of an ambient environment.

13. The energy harvester system of claim 12, wherein said at least one photovoltaic cell is configured in a focal region of at least one curved mirror.

14. The energy harvester system of claim 12, wherein said at least one energy collector, said at least one moveable generator gear, and said at least one electrical generator is encased in an enclosure, and at least 50% of an exterior surface of said enclosure is covered by said at least one photovoltaic cell.

15. The energy harvester system of claim 12, herein said at least one generator gear is connected, through a clutch controlled by said computer processor, to at least one supplemental device comprising at least one supplemental mechanical mechanism configured to harness an alternative type of mechanical energy from additional environmental sources;

said at least one supplemental mechanical mechanism comprising at least one of a wind activated energy collection mechanism.

16. The energy harvester system of claim 12, wherein said at least one support base is further mounted on an oscillating structure configured with at least one oscillating mechanism, said oscillating structure configured to couple a broader range of ambient motion to at least one said energy collector;

wherein said at least one oscillating mechanism comprises any of at least one spring, flexible pole, pendulum, rotation joint, or wind vein configured to cause said at least one support base to experience a broader range of motions in response to said ambient motion.

17. An energy harvester system comprising:

a computer processor;

at least one electrical generator comprising at least one moveable generator gear;

at least one support base;

at least one energy collector movably connected to said support base, each at least one energy collector configured to, in a first position, store ambient motion energy along at least one direction of ambient motion as stored mechanical energy, and in a second position to release said stored mechanical energy to at least one moveable generator gear;

wherein said each of said at least one energy collector further comprises;

an energy collector base attached to a surface of said support base;

a central axial member attached to said energy collector base;

a pendulum member rotatably connected to said central axial member, said pendulum member actuated by ambient motion and rotated in one of a clockwise direction and a counterclockwise direction;

a geared case encircling said central axial member, rigidly attached to said pendulum member, and running along a base groove configured in said energy collector base, said geared case comprising a plurality of gear tooth elements positioned on an outer surface of said geared case, said geared case configured to rotate along said base groove; and

a spring element winding around said central axial member within said geared case, said spring element comprising a first end fixedly attached to said central axial member and a second end fixedly attached to an inner surface of said geared case, wherein said spring element is compressed by rotation of said pendulum member and stores said ambient motion energy as a compressed spring element, and wherein said compressed spring element is configured to release said stored ambient motion energy to rotate said geared case;

at least one electronic actuator and associated actuator cam attached to said support base, said at least one electronic actuator configured to provide actuator force response to control signals from said computer processor, thus moving said actuator cam and providing cam force;

wherein said at least one energy collector is configured so that upon receiving said cam force, said at least one energy collector moves from said first position to a second position that is coupled to said at least one moveable generator gear, thus releasing stored mechanical energy to said at least one moveable generator gear, and rotating said at least one moveable generator gear;

wherein said at least one electrical generator is configured to convert rotation of said at least one moveable generator gear into electrical energy;

wherein each said at least one electronic actuator comprises a moving actuator component configured, upon response to control signals from said computer processor, to at least incrementally move said actuator cam towards a position that generates said cam force;

further comprising a battery configured to receive electrical energy from said electrical generator, and a battery charge sensor;

further comprising at least one accelerometer sensor, wherein said computer processor is configured to use said accelerometer sensor to compute an amount of stored ambient motion energy stored in at least one of said energy collectors, and to use said amount of stored ambient motion energy to control an operation of said at least one electronic actuator

wherein said computer processor and said actuator cam is configured so that when a battery charge of said battery is below a preset threshold, said computer processor is configured to operate said electronic actuator to sequentially and continually engage a plurality of said at least one energy collector until said battery charge is above said preset threshold;

wherein said energy harvester system further comprises at least one alternate energy source configured to also charge said battery;

wherein said at least one alternate energy source comprises at least one photovoltaic cell;

and wherein said at least one photovoltaic cell is configured in a focal region of at least one curved mirror.