Fault tolerant inverter or controlled rectifier system

• US 10,355,581 B2
• Filed: 09/21/2016
• Issued: 07/16/2019
• Est. Priority Date: 09/22/2015
• Status: Active Grant

• Current Assignee: Schlumberger Technology Corporation (Schlumberger NV)
• Original Assignee: Schlumberger Technology Corporation (Schlumberger NV)
• Inventors: Guven, Mustafa Kamil, Qian, Yaoxin, Jang, In Chul, Parry, John
• Primary Examiner(s): Paul, Antony M
• Application Number:
  US15/762,430
• Publication Number:
  US 20180278146A1
• Time in Patent Office: 1,028 Days
• Field of Search: 31840001, 31840002, 31840014, 31840026, 31840027, 31840028, 318700, 318701, 318727, 318779, 318799, 318800, 318801, 318430, 318563, 701 39, 701 43, 701 62, 701 92, 701 97, 701107, 361 23, 361 30
• CPC Class Codes: E21B 4/02 Fluid rotary type drives
• CPC Class Codes: E21B 4/04 Electric drives E21B4/12 takes precedence
• CPC Class Codes: E21B 41/0085 Adaptations of electric power generating means for use in boreholes
• CPC Class Codes: E21B 7/04 Directional drilling
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 1/325 with means for allowing continuous operation despite a fault, i.e. fault tolerant converters
• CPC Class Codes: H02M 7/5387 in a bridge configuration
• CPC Class Codes: H02M 7/797 using semiconductor devices only
• CPC Class Codes: H02P 27/04 using variable-frequency supply voltage, e.g. inverter or converter supply voltage
• CPC Class Codes: H02P 27/06 using dc to ac converters or inverters H02P27/05 takes precedence
• CPC Class Codes: H02P 29/028 the motor continuing operation despite the fault condition, e.g. eliminating, compensating for or remedying the fault
• CPC Class Codes: H02P 29/032 Preventing damage to the motor, e.g. setting individual current limits for different drive conditions

Abstract

A fault tolerant inverter or controlled rectifier system includes a first leg having at least one switch device, a spare leg having at least one spare switch device, a spare leg connect switch associated with the spare leg and the first leg, a fault detection sub-system for detecting a fault in the first leg and outputting a signal on detection of a fault in the first leg, and a leg selection control sub-system that receives the signal output by the fault detection sub-system and controls the operation of the spare leg connect switch in accordance with the output signal, such that on detection of a fault the spare leg may be activated to take over the operation of the first leg.

Claims

1. A fault tolerant inverter or controlled rectifier system comprising:

a first leg including at least one switch device;

a spare leg including at least one spare switch device;

a spare leg connect switch associated with the spare leg and the first leg;

a fault detection sub-system configured to detect a fault in the first leg and to output a signal on detection of a fault in the first leg; and

a leg selection control sub-system configured to receive the signal output by the fault detection sub-system and to control operation of the spare leg connect switch in accordance with the output signal from the fault detection sub-system such that on detection of a fault the spare leg may be activated to take over the operation of the first leg.

2. A system according to claim 1, further comprising a leg disconnect switch associated with the first leg and configured to deactivate the first leg on detection of a fault.

3. A system according to claim 2, further comprising a control system configured to control the operation of the at least one switch device and the at least one spare switch device, wherein the control system is configured to control the at least one spare switch device to take over operation of the at least one switch device in the event of a fault.

4. A system according to claim 3, wherein the control system is configured to receive the signal output by the fault detection sub-system.

5. A system according to claim 3, wherein the control system is configured to receive a further signal output by the leg selection control sub-system in response to receipt of the signal from the fault detection sub-system.

6. A system according to claim 1, further comprising a control system configured to control the operation of the at least one switch device, wherein the control system is configured to deactivate the first leg on detection of a fault.

7. A system according to claim 6, wherein the first leg includes at least three switch devices.

8. A system according to claim 6, wherein the control system is configured to receive the signal output by the fault detection sub-system.

9. A system according to claim 6, wherein the control system is configured to receive a further signal output by the leg selection control sub-system in response to receipt of the signal from the fault detection sub-system.

10. A system according to claim 1, wherein the first leg is one of a plurality of legs, each leg including at least one switch device, the fault detection sub-system being further configured to detect a fault in any of the plurality legs and the signal output by the fault detection sub-system includes an indication of the leg in which the fault occurred, each of the plurality of legs is associated with a respective spare leg connect switch, and the leg selection control sub-system is configured to receive the signal output by the fault detection sub-system and to control the operation of the spare leg connect switch associated with the leg in which the fault was detected to activate the spare leg to take over the operation of the leg in which the fault was detected.

11. A system according to claim 1, wherein the system is a multilevel inverter or controlled rectifier system.

12. A drive or drive-generation system including:

an inverter or controlled rectifier system according to claim 1; and

a motor or motor-generator connected to the inverter or controller rectifier system.

13. A system according to claim 12, wherein the motor or motor-generator includes a three phase motor.

14. Downhole equipment including a fault tolerant inverter or controlled rectifier system comprising:

a first leg including at least one switch device;

a spare leg including at least one spare switch device;

a spare leg connect switch associated with the spare leg and the first leg;

a fault detection sub-system configured to detect a fault in the first leg and to output a signal on detection of a fault in the first leg; and

a leg selection control sub-system configured to receive the signal output by the fault detection sub-system and to control the operation of the spare leg connect switch in accordance with the output signal output by the fault detection sub-system such that on detection of a fault the spare leg may be activated to take over the operation of the first leg.

15. The downhole equipment of claim 14, wherein the downhole equipment is configured to operate down a borehole.