Footwear with zoned insulation

• US 10,357,079 B2
• Filed: 06/20/2017
• Issued: 07/23/2019
• Est. Priority Date: 11/11/2015
• Status: Active Grant

• Current Assignee: Cabelas LLC (Bass Pro Group LLC)
• Original Assignee: Cebela's LLC
• Inventors: Riddle, Michael Thomas, Fort, Brian Charles, Sircy, Andrew Donavan, Thomas, Colton Lee
• Primary Examiner(s): Bays, Marie D
• Application Number:
  US15/628,378
• Publication Number:
  US 20170280821A1
• Time in Patent Office: 763 Days
• Field of Search: 36 10, 36 55
• CPC Class Codes: A43B 23/026 Laminated layers
• CPC Class Codes: A43B 23/07 Linings therefor lining laminated with upper A43B23/026
• CPC Class Codes: A43B 3/02 Boots covering the lower leg
• CPC Class Codes: A43B 5/0405 Linings, paddings or insertions; Inner boots
• CPC Class Codes: A43B 7/12 Special watertight footwear overshoes A43B3/16
• CPC Class Codes: A43B 7/34 with protection against heat or cold
• CPC Class Codes: A43D 999/00 Subject matter not provided for in other groups of this subclass

Abstract

Footwear and a method of manufacture of footwear are presented. The footwear has different insulation zones and each zone has a different level of insulation. For example, an article of footwear includes a first insulation zone, a second insulation zone, and a third insulation zone. The first, second, and third insulation zones each provide a different level of insulation for a specific part of a wearer'"'"'s foot. The first insulation zone may be the heel region of the article of footwear, the second insulation zone may be the main part of the foot region of the article of footwear excluding both the heel region and a toe region of the article of footwear, and the third insulation zone may be the toe region of the article of footwear.

Claims

1. A boot comprising:

an outsole;

a toe region comprising a toe region insulation material configured to provide a relatively highest level of insulation to the toe region of the boot;

a saddle region comprising a saddle region insulation material configured to provide a relatively intermediate level of insulation to the saddle region of the boot; and

a heel region comprising a heel region insulation material configured to provide a relatively lowest level of insulation to the heel region of the boot.

2. The boot of claim 1, wherein

the toe region insulation material includes a first number of layers of lofted insulation material, the saddle region insulation material includes a second number of layers of lofted insulation material, and the heel region insulation material includes a third number of layers of lofted insulation material, and

wherein the first number of layers of lofted insulation material of the toe region insulation material is greater than the second number of layers of lofted insulation material of the saddle region insulation material and the third number of layers of lofted insulation material of the heel region, and

wherein the second number of layers of lofted insulation material of the saddle region insulation material is greater than the third number of layers of lofted insulation material of the heel region.

3. The boot of claim 1, wherein the toe region, the saddle region and the heel region insulation materials comprise layers of lofted insulation material joined together by stitching.

4. The boot of claim 1, wherein at least one of the toe region insulation material, the heel region insulation material and the saddle region insulation material includes lofted insulation material.

5. The boot of claim 1, wherein a difference between the highest level of insulation of the toe region and the intermediate level of insulation of the saddle region is 400 grams,

wherein a difference between the intermediate level of insulation of the saddle region and the lowest level of insulation of the heel region is 200 grams, and

wherein a difference between the highest level of insulation of the toe region and the lowest level of insulation of the heel region is 600 grams.

6. The boot of claim 1, wherein the boot includes a waterproof outer layer.

7. The boot of claim 1, wherein the highest level of insulation of the toe region has an insulation level of 800 grams,

wherein the intermediate level of insulation of the saddle region has an insulation level of 400 grams, and

wherein the lowest level of insulation of the heel region has an insulation level of 200 grams.

8. The boot of claim 1, further comprising a shaft region located above an ankle area of the boot, wherein the shaft region comprises a shaft region insulation material configured to provide a level of insulation to the shaft region that is lower than the level of insulation of the heel region.

9. The boot of claim 1, further comprising a shaft region located above an ankle area of the boot, wherein the shaft region comprises a shaft region insulation material configured to provide a level of insulation to the shaft region that is higher than the level of insulation of the toe region.

10. The boot of claim 1, wherein the toe region insulation material has an insulation weight of 800 grams, wherein the saddle region insulation material has an insulation weight of 400 grams, and wherein the heel region insulation material has an insulation weight of 200 grams.

11. A boot comprising:

an outsole;

a toe region comprising a toe region insulation material configured to provide a first insulation level to the toe region;

a saddle region comprising a saddle region insulation material configured to provide a second insulation level to the saddle region;

a heel region comprising a heel region insulation material configured to provide a third insulation level to the heel region; and

a shaft region located above an ankle area of the boot, wherein the shaft region comprises a shaft region insulation material configured to provide a fourth insulation level to the shaft region,

wherein the first insulation level of the toe region, the second insulation level of the saddle region and the third insulation level of the heel region are each different from each other,

wherein the first insulation level of the toe region is the highest level of insulation,

wherein the second insulation level of the saddle region is the second highest level of insulation,

wherein the third insulation level of the heel region is the third highest level of insulation, and

wherein the fourth insulation level of the shaft region is the least level of insulation.

12. The boot of claim 11, wherein the first insulation level of the toe region has an insulation level of 800 grams,

wherein the second insulation level of the saddle region has an insulation level of 400 grams, and

wherein the third insulation level of the heel region has an insulation level of 200 grams.

13. The boot of claim 11, wherein the toe region insulation material has an insulation weight of 800 grams, wherein the saddle region insulation material has an insulation weight of 400 grams, and wherein the heel region insulation material has an insulation weight of 200 grams.

14. The boot of claim 11, wherein the second insulation level of the saddle region is the highest level of insulation, and wherein the first insulation level of the toe region and the third insulation level of the heel region include an insulation level lower than the second insulation level of the saddle region.

15. A boot comprising:

an outsole;

a toe region comprising a toe region insulation material configured to provide a first insulation level to the toe region;

a saddle region comprising a saddle region insulation material configured to provide a second insulation level to the saddle region;

a heel region comprising a heel region insulation material configured to provide a third insulation level to the heel region; and

a shaft region located above an ankle area of the boot, wherein the shaft region comprises a shaft region insulation material configured to provide a fourth insulation level to the shaft region,

wherein the first insulation level of the toe region, the second insulation level of the saddle region and the third insulation level of the heel region are each different from each other,

wherein the first insulation level of the toe region is the lowest level of insulation,

wherein the second insulation level of the saddle region is the third highest level of insulation,

wherein the third insulation level of the heel region is the second highest level of insulation, and

wherein the fourth insulation level of the shaft region is the highest level of insulation.

16. A boot comprising:

an outsole;

a toe region comprising a toe region insulation material configured to provide a first insulation level to the toe region;

a saddle region comprising a saddle region insulation material configured to provide a second insulation level to the saddle region;

a heel region comprising a heel region insulation material configured to provide a third insulation level to the heel region; and

a shaft region located above an ankle area of the boot, wherein the shaft region comprises a shaft region insulation material configured to provide a fourth insulation level to the shaft region,

wherein the first insulation level of the toe region, the second insulation level of the saddle region and the third insulation level of the heel region are each different from each other,

wherein the first insulation level of the toe region is the highest level of insulation and is the same as the third insulation level of the heel region,

wherein the second insulation level of the saddle region and the fourth insulation level of the shaft region have an insulation level lower than the highest level of insulation.