Anti-skid surgical instrument for use in preparing holes in bone tissue

• US 10,357,257 B2
• Filed: 07/14/2015
• Issued: 07/23/2019
• Est. Priority Date: 07/14/2014
• Status: Active Grant

• Current Assignee: KB Medical SA (Globus Medical, Inc.)
• Original Assignee: KB Medical SA (Globus Medical, Inc.)
• Inventors: Kostrzewski, Szymon
• Primary Examiner(s): Ramana, Anu
• Application Number:
  US14/799,170
• Publication Number:
  US 20160008011A1
• Time in Patent Office: 1,470 Days
• CPC Class Codes: A61B 17/1615 Drill bits, i.e. rotating tools extending from a handpiece to contact the worked material
• CPC Class Codes: A61B 17/162 Chucks or tool parts which are to be held in a chuck
• CPC Class Codes: A61B 17/1624 Drive mechanisms therefor
• CPC Class Codes: A61B 2017/1602 Mills
• CPC Class Codes: A61B 2090/035 preventing further rotation
• CPC Class Codes: A61B 2090/3983 Reference marker arrangements for use with image guided surgery
• CPC Class Codes: A61B 34/20 Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis
• CPC Class Codes: A61B 34/30 Surgical robots

Abstract

Described herein is an anti-skid surgical instrument for use in preparing holes in bone tissue. The disclosed surgical instrument provides the ability to prepare a precise hole in bone tissue during surgery (e.g., spinal surgeries and pedicle screw placement, intramedullary screw placement). The disclosed surgical instrument accomplishes precise hole placement regardless of whether the angle between the drill axis and surface of the bone tissue is perpendicular. The disclosed technology includes a flat drilling surface which is perpendicular to the surface of the body of the surgical instrument. This reduces the likelihood of the surgical instrument skidding on the surface of the bone tissue and thereby increases the precision of the hole.

Claims

1. An anti-skid surgical instrument having an elongate structure comprising:

a mill head at the end of the elongate structure for removing bone tissue with reduced skidding of the surgical instrument upon contact of the anti-ski surgical instrument with the bone tissue, wherein the mill head has a flat head substantially perpendicular to a longitudinal axis of the elongate structure, and one or more side-cutting flutes about the longitudinal axis of the elongate structure for cutting into bone tissue;

a shank for connection to a drill; and

a shaft between the mill head and the shank, the shaft having one or more drill flutes for evacuating removed bone tissue

wherein the anti-skid surgical instrument is coupled to an end effector of a robotic arm

wherein the end effector is configured to hold and/or restrict movement of the anti-skid surgical instrument

wherein the anti-skid surgical instrument includes an integrated tool support that engages with the end effector to provide accurate guidance of the anti-skid surgical instrument.

2. The anti-skid surgical instrument of claim 1, wherein the flat end of the mill head has one or more end cutting flutes for cutting axially into the bone tissue.

3. The anti-skid surgical instrument of claim 1, wherein the one or more drill flutes are different than the one or more side cutting flutes.

4. The anti-skid surgical instrument of claim 1, wherein the one or more drill flutes comprise two, three, four, six, eight, ten, or twenty flutes.

5. The anti-skid surgical instrument of claim 1, wherein one or more side cutting flutes comprise two, three, four, six, eight, ten, or twenty flutes.

6. The anti-skid surgical instrument of claim 1, wherein a longitudinal length of the shaft is greater than a longitudinal length of the mill head.

7. The anti-skid surgical instrument of claim 1, wherein a longitudinal length of the shaft is greater than a longitudinal length of the shank.

8. The anti-skid surgical instrument of claim 1, wherein the one or more drill flutes have a higher twist rate than the one or more side cutting flutes.

9. The anti-skid surgical instrument of claim 1, wherein the one or more drill flutes have a lower twist rate than the one or more side cutting flutes.

10. The anti-skid surgical instrument of claim 1, wherein the one or more drill flutes have a different twist rate than the one or more side cutting flutes.

11. The anti-skid surgical instrument of claim 1, wherein the surgery is spinal, orthopedic, dental, ear, nose, or throat surgery.

12. The anti-skid surgical instrument of claim 1, wherein the anti-skid surgical instrument is insertable into a surgical instrument guide such that the surgical instrument is constrained by the surgical instrument guide.

13. The anti-skid surgical instrument of claim 12, wherein the surgical instrument guide comprises a rigid hollow tubular structure having a first open end and a second open end, said structure defining an axis of the tubular structure along which movement of a surgical instrument sliding through the structure is restricted, wherein the tubular structure has an interior surface shaped and sized to accommodate the anti-skid surgical instrument sliding through the guide such that movement of the anti-skid surgical instrument is constrained in all directions except along the axis defined by the guide.

14. The anti-skid surgical instrument of claim 13, wherein the anti-skid surgical instrument is fitted with a tool support shaped and sized to slide through the surgical instrument guide along the axis defined by the guide.

15. The anti-skid surgical instrument of claim 12, wherein the anti-skid surgical instrument is a drill bit and the surgical instrument guide is a drill bit guide.

16. The anti-skid surgical instrument of claim 12, wherein the anti-skid surgical instrument is configured to be guided by a robotic surgical system comprising a robotic arm.

17. The anti-skid surgical instrument of claim 16, wherein the robotic arm has an end effector comprising a surgical instrument guide attached thereto, the surgical instrument guide configured to hold and/or restrict movement of a surgical instrument therethrough.

18. The anti-skid surgical instrument of claim 16, wherein a navigation marker is used by a navigation camera to track the anti-skid surgical instrument.

19. The anti-skid surgical instrument of claim 16, wherein the surgical instrument guide is configured to be used to guide a screw implant and a tissue protector.

20. The anti-skid surgical instrument of claim 16, wherein a manipulator is attached to the robotic arm.