Massage device and method of use

• US 10,357,425 B2
• Filed: 03/13/2018
• Issued: 07/23/2019
• Est. Priority Date: 06/20/2015
• Status: Active Grant

• Current Assignee: Therabody, Inc.
• Original Assignee: TheraGun LLC.
• Inventors: Wersland, Jason, Nazarian, Benjamin, Ensing, Geert, Li, Guang Qing, Firth, Robert, Linton, Andrew, Cooper, Andrew, Waldron, Michael
• Primary Examiner(s): Stuart, Colin W
• Application Number:
  US15/920,322
• Publication Number:
  US 20180200141A1
• Time in Patent Office: 497 Days
• Field of Search: 83615, 83623, 30392, 30393, 30394, 30182, 30208, 30241, 173 49, 173114, 173122, 173205, 227131, D08 8, D08 61, D08 64, 144121, 144122, 144147, 125 1601, 76 31
• CPC Class Codes: A61B 17/142 with reciprocating saw blades, e.g. with cutting edges at the distal end of the saw blades
• CPC Class Codes: A61H 1/008 Apparatus for applying pressure or blows almost perpendicular to the body or limb axis, e.g. chiropractic devices for repositioning vertebrae, correcting deformation
• CPC Class Codes: A61H 15/0085 hand-held
• CPC Class Codes: A61H 2015/0042 Balls or spheres
• CPC Class Codes: A61H 2023/029 with variable angular positioning
• CPC Class Codes: A61H 2201/0165 Damping, vibration related features
• CPC Class Codes: A61H 2201/12 Driving means
• CPC Class Codes: A61H 2201/1207 with electric or magnetic drive
• CPC Class Codes: A61H 2201/1215 Rotary drive
• CPC Class Codes: A61H 2201/123 Linear drive
• CPC Class Codes: A61H 2201/14 Special force transmission means, i.e. between the driving means and the interface with the user
• CPC Class Codes: A61H 2201/1481 Special movement conversion means
• CPC Class Codes: A61H 2201/149 rotation-linear or vice versa
• CPC Class Codes: A61H 2201/1664 linear
• CPC Class Codes: A61H 23/00 Percussion or vibration massage, e.g. using supersonic vibration; Suction-vibration massage; Massage with moving diaphragms apparatus for passive exercising A61H1/00; generating or transmitting mechanical vibrations in general B06B
• CPC Class Codes: A61H 23/006 Percussion or tapping massage hand percussion A61H23/06
• CPC Class Codes: A61H 23/0254 with rotary motor
• CPC Class Codes: B23D 49/007 Jig saws, i.e. machine saws with a vertically reciprocating narrow saw blade chucked at both ends for contour cutting
• CPC Class Codes: B23D 49/10 Hand-held or hand-operated sawing devices with straight saw blades
• CPC Class Codes: B23D 51/16 of drives or feed mechanisms for straight tools, e.g. saw blades, or bows
• CPC Class Codes: B27B 19/00 : Other reciprocating saws with power drive; Fret-saws
• CPC Class Codes: B27B 19/002 : Power-driven hand saws
• CPC Class Codes: B27B 19/02 : Saws with a power- driven blade chucked at both ends or at one end only, e.g. jig saws, scroll saws B27B19/10 takes precedence

Abstract

A massage device that includes a housing, an electrical input, a motor, a switch in electrical communication with the electrical input and the motor and configured to selectively provide power from the electrical input to the motor, an actuated output operatively connected to the motor and configured to reciprocate in response to activation of the motor, and a treatment structure operatively connected to a distal end of the actuated output. The actuated output is configured to reciprocate the treatment structure at a frequency of between about 15 Hz and about 100 Hz, and at an amplitude of between about 0.15 and about 1.0 inches. The combination of amplitude and frequency provides efficient reciprocation of the treatment structure such that the treatment structure provides therapeutically beneficial treatment to a targeted muscle of a user.

Claims

1. A massage device comprising,

a housing,

an electrical input,

a motor,

a switch in electrical communication with the electrical input and the motor, the switch configured to selectively provide power from the electrical input to the motor,

an actuated output operatively connected to the motor and configured to reciprocate in response to activation of the motor,

a treatment structure operatively connected to a distal end of the actuated output,

wherein the actuated output is configured to reciprocate the treatment structure at a frequency of between 15 Hz and 100 Hz, and at an amplitude of between 0.15 and 1.0 inches, and wherein the combination of amplitude and frequency provides efficient reciprocation of the treatment structure such that the treatment structure provides therapeutically beneficial treatment to a targeted muscle of a user,

wherein the motor is configured to rotate a shaft having a shaft gear thereon about a shaft rotation axis, wherein the housing includes a gear member disposed therein that is operatively engaged with the shaft gear and rotates about a gear rotation axis, wherein the actuated output is operatively connected to the gear member, wherein rotational motion of the shaft is converted to reciprocating motion of the actuated output through the engagement of the shaft gear and the gear member, wherein an eccentric interface is disposed on the gear member at a location other than the gear rotation axis, and

a reciprocator shaft operatively connected to the eccentric interface, and a containment member, wherein a head of the reciprocator shaft is contained by the containment member to restrict motion of the reciprocator shaft to a linear motion that is perpendicular to the gear rotation axis, wherein the containment member defines a reciprocation space in which the head of the reciprocator shaft can reciprocate, wherein the containment member includes legs that extend toward the gear member and at least partially define the reciprocation space, and wherein each leg defines a step on an inside surface thereof.

2. The massage device of claim 1 wherein the gear rotation axis is perpendicular to the shaft rotation axis, wherein an eccentric interface is disposed on the gear member at a location other than the gear rotation axis.

3. The massage device of claim 1 wherein the gear member comprises opposing first and second major surfaces, wherein a counterweight is disposed on the first major surface of the gear member, wherein the gear member includes teeth that are disposed on the second major surface of the gear member, and wherein a center of mass of the counterweight is not on the gear rotation axis.

4. The massage device of claim 1 wherein the head of the reciprocator shaft includes an elongated opening therein, wherein the eccentric interface comprises a pin, and wherein the pin is configured to move within the elongated opening as the gear member rotates.

5. The massage device of claim 1 further comprising a rotation housing, wherein the housing includes a rotation space defined therein, wherein the rotation housing includes a main body portion disposed in the housing and an arm portion extending through the rotation space and outside the housing, wherein the actuated output extends outwardly from the arm portion, and wherein the rotation housing can rotate within the rotation space between a plurality of positions, and further comprising an articulation lock that selectively allows rotation of the rotation housing between the plurality of positions, wherein the articulation lock is movable between a first position where the rotation housing cannot rotate and a second position where the rotation housing can rotate.

6. The massage device of claim 5 wherein the articulation lock is a button that is biased outwardly from the housing by a spring and is movable between the first position and the second position, wherein the button includes a plurality of teeth members, wherein the housing includes a plurality of first teeth spaces defined therein, wherein the rotation housing includes a plurality of second teeth spaces defined therein, wherein when the button is in the first position the plurality of teeth members engage the plurality of first teeth spaces and the rotation housing cannot rotate, and wherein when the button is in the second position the plurality of teeth members engage the plurality of second teeth spaces and the rotation housing can rotate, wherein the rotation housing includes a button opening defined therethrough, wherein the spring extends through the button opening and is seated on a spring seating surface.

7. The massage device of claim 6 wherein a gearbox is disposed in the housing, wherein a gearbox cover is disposed in an opening in the gearbox, wherein the spring seating surface is defined on the gearbox cover.

8. The massage device of claim 1 further comprising a rotation housing, wherein the rotation housing together with the reciprocator shaft and the containment member are rotatable about the gear rotation axis between at least a first position and a second position, and wherein when the rotation housing, reciprocator shaft and containment member rotate between the first position and the second position, the gear member does not rotate.

9. The massage device of claim 1 wherein the reciprocator shaft reciprocates along a first reciprocation axis, wherein an arm portion extends between the reciprocator shaft and the actuated output, wherein the actuated output reciprocates along a second reciprocation axis, and wherein the first reciprocation axis and second reciprocation axis are not co-axial.

10. The massage device of claim 1 further comprising a spherically shaped guide member that includes a central opening defined therethrough, wherein the actuated output extends through the central opening, and wherein the guide member remains stationary as the actuated output moves therein.

11. The massage device of claim 1 wherein the actuated output includes a male connector on a distal end thereof, wherein the male connector includes at least one outwardly biased ball bearing that is configured to mate with a treatment structure.

12. The massage device of claim 11 wherein the at least one outwardly biased ball bearing extends outwardly from a flat surface on the male connector.

13. The massage device of claim 1 wherein a compliant shaft damper is disposed between the motor and the shaft, wherein the compliant shaft damper comprises a compliant material that is configured to absorb vibration, wherein the compliant shaft damper is configured to transmit rotary motion generated by the motor while deforming under vibration loads.

14. The massage device of claim 13 wherein the shaft is received in an opening defined in an end of the compliant shaft damper.

15. A method for using a massage device that includes a housing, an electrical input, a motor, a switch in electrical communication with the electrical input and the motor, the switch configured to selectively provide power from the electrical input to the motor, an actuated output operatively connected to the motor, wherein the actuated output is configured to reciprocate in response to activation of the motor, and a first treatment structure having a first shape removably secured to the actuated output, wherein the method comprises the steps of:

applying the first treatment structure to a body part;

activating the switch such that the first treatment structure reciprocates at a frequency of between 15 Hz and 100 Hz, and at an amplitude of between 0.15 inches and 1.0 inches and provides therapeutically beneficial treatment to the body part;

removing the first treatment structure and replacing it with a second treatment structure having a second shape;

applying the second treatment structure to the body part; and

activating the switch such that the second treatment structure reciprocates at a frequency of between 15 Hz and 100 Hz, and at an amplitude of between 0.15 inches and 1.0 inches and provides therapeutically beneficial treatment to the body part,

wherein the housing includes a gear member disposed therein that rotates about a gear rotation axis, wherein the actuated output is operatively connected to the gear member, wherein an eccentric interface is disposed on the gear member at a location other than the gear rotation axis, wherein the massage device includes a reciprocator shaft operatively connected to the eccentric interface, and a containment member, wherein a head of the reciprocator shaft is contained by the containment member to restrict motion of the reciprocator shaft to a linear motion that is perpendicular to the gear rotation axis, wherein the containment member defines a reciprocation space in which the head of the reciprocator shaft can reciprocate, wherein the containment member includes legs that extend toward the gear member and at least partially define the reciprocation space, and wherein each leg defines a step on an inside surface thereof.