Stacked sorbent assembly

• US 10,357,757 B2
• Filed: 03/11/2015
• Issued: 07/23/2019
• Est. Priority Date: 06/24/2014
• Status: Active Grant

• Current Assignee: Mozarc Medical US LLC
• Original Assignee: Medtronic Incorporated (Medtronic Plc)
• Inventors: Gerber, Martin T., Hobot, Christopher M.
• Primary Examiner(s): Menon, Krishnan S
• Assistant Examiner(s): Ali, Waqaas
• Application Number:
  US14/645,394
• Publication Number:
  US 20150367058A1
• Time in Patent Office: 1,595 Days
• CPC Class Codes: A61M 1/1696 with dialysate regeneration
• CPC Class Codes: B01J 20/0211 Compounds of Ti, Zr, Hf
• CPC Class Codes: B01J 20/06 comprising oxides or hydroxides of metals not provided for in group B01J20/04
• CPC Class Codes: B01J 20/20 comprising free carbon; comprising carbon obtained by carbonising processes
• CPC Class Codes: B01J 20/22 comprising organic material
• CPC Class Codes: B01J 20/28052 Several layers of identical or different sorbents stacked in a housing, e.g. in a column
• CPC Class Codes: B01J 2220/66 Other type of housings or containers not covered by B01J2220/58 - B01J2220/64

Abstract

A stacked sorbent assembly for use in sorbent dialysis. The stacked sorbent assembly contains two or more interchangeable sorbent pouches that allow for fluid to freely pass into and through the sorbent materials, while keeping the sorbent materials inside the sorbent pouches. Any of the pouches in the sorbent cartridge can be reused and/or recharged.

Claims

1. A sorbent pouch assembly, comprising:

a sorbent assembly shell;

the sorbent assembly shell containing inside at least one first sorbent pouch detachable from the sorbent assembly shell and a second sorbent pouch detachable from the sorbent assembly shell, the first sorbent pouch and the second sorbent pouch stacked in series;

wherein the at least one first sorbent pouch contains urease, and forms a complete enclosure around the urease;

wherein the second sorbent pouch contains alumina, and forms a complete enclosure around the alumina; and

wherein the complete enclosure of the first sorbent pouch and the second sorbent pouch is made of a porous material allowing fluid to pass through the at least one first sorbent pouch and the second sorbent pouch

wherein the first sorbent pouch and the second sorbent pouch are positioned sequentially in series in a direction of a fluid flow wherein a fluid first enters the first sorbent pouch and then the second sorbent pouch.

2. The sorbent pouch assembly of claim 1 wherein the porous material substantially retains the urease in the at least one first detachable from the sorbent assembly shell sorbent pouch.

3. The sorbent pouch assembly of claim 1, wherein the porous material allows fluid containing dissolved urease to pass through the at least one first sorbent pouch.

4. The sorbent pouch assembly of claim 1 wherein the porous material is selected from the group consisting of bolting cloth, porous polymer, porous metal, cotton, ashless filter paper, Dacron, and polyethylene terephthalate.

5. The sorbent pouch assembly of claim 1 further comprising at least one sensor in fluid communication with fluid flowing out from the at least one first sorbent pouch, the sensor being capable of sensing presence and/or concentration of at least one compound in the fluid.

6. The sorbent pouch assembly of claim 1, wherein at least one of the first sorbent pouch and the second sorbent pouch is reusable;

and wherein the reusable sorbent pouch contains a sorbent material that is rechargeable;

or wherein the reusable sorbent pouch contains a sorbent material that is disposable.

7. The sorbent pouch assembly of claim 1 wherein the at least one of the first or second sorbent pouch is made of the porous material, the porous material is impregnated with an antimicrobial substance and/or anticoagulant.

8. The sorbent assembly of claim 1, further comprising a sorbent assembly shell, wherein the sorbent pouch has an engagement member capable of cooperatively engaging a groove disposed on an interior surface of the sorbent assembly shell such that in order for the sorbent pouch to fit into the sorbent assembly shell, the engagement member is aligned with the groove on the interior wall of the sorbent assembly shell.

9. The sorbent pouch assembly of claim 1, wherein the sorbent assembly shell contains three or more sorbent pouches, wherein the at least one sorbent material in two or more sorbent pouches is separated by a separator.

10. The sorbent pouch assembly of claim 1, wherein the first sorbent pouch or second sorbent pouch is resealable.

11. The sorbent assembly of claim 1, wherein the at least one sorbent pouch further comprises an o-ring seal member.

12. The sorbent pouch assembly of claim 1, wherein the first sorbent pouch or second sorbent pouch comprises a double layer of material.

13. The sorbent pouch assembly of claim 1, further comprising at least a third sorbent pouch, wherein at least one of the first, second, or third sorbent pouches has a planar base with upwardly extending walls connecting to a planar top wherein the walls are constructed from a rigid, fluid impermeable material.

14. The sorbent pouch assembly of claim 13, wherein either the base and top are circular and wherein the upwardly extending walls slope inward to an axis of at least one of the sorbent pouches wherein the top has a smaller surface area than the base or the upwardly extending walls slope outward from the axis of the at least one sorbent pouch wherein the top has a larger surface area than the base;

or the base and top are rectangular, having four upwardly extending walls sloping inward to an axis of the at least one sorbent pouch wherein the top has a smaller surface area than the base or four upwardly extending walls sloping outward from the axis wherein the top has a larger surface area than the base.

15. The sorbent pouch assembly of claim 13 wherein either the top of at least one of the sorbent pouches has at least one of the engagement members disposed upwardly from the top surface of the at least one sorbent pouch;

or the base has at least one of the receiving grooves disposed on the base for receiving the at least one engagement member.

16. The sorbent pouch assembly of claim 1, wherein the sorbent pouches are individually colored or marked to distinguish one of the sorbent pouches containing one sorbent material from a different one of the sorbent pouches containing a different sorbent material;

wherein the coloring or marking indicates sequencing of the sorbent pouches within the sorbent assembly.

17. The sorbent pouch assembly of claim 13 wherein either the planar base of the at least one of the sorbent pouches has at least one of the engagement members disposed downwardly from a bottom surface of the at least one sorbent pouch;

or the planar top of the at least one sorbent pouch has a receiving groove disposed on a top surface of the at least one sorbent pouch for receiving the at least one engagement member.

18. The sorbent pouch assembly of claim 1, wherein either:

(i) planar tops of each of the sorbent pouches have engagement members disposed upwardly from a top surface of each of the sorbent pouches, wherein planar bases of each of the sorbent pouches each have a receiving groove disposed on a bottom surface of each of the sorbent pouches for receiving one of the engagement members;

wherein at least one of the sorbent pouches in the sorbent assembly containing urease, at least one of the sorbent pouches containing zirconium phosphate and at least one of the sorbent pouches containing another sorbent material; and

wherein the engagement member on the planar top of the sorbent pouch containing urease and the receiving groove on the planar base of the sorbent pouch containing zirconium phosphate are of a different size than the engagement member and receiving groove on the at least one sorbent pouch containing another sorbent material;

or

(ii) the planar bases of each of the sorbent pouches have engagement members disposed downwardly from the bottom surface of each of the sorbent pouches, wherein the planar tops of each of the sorbent pouches each have a receiving groove disposed on the top surface of each of the sorbent pouches for receiving one of the engagement members;

wherein at least one of the sorbent pouches in the sorbent assembly containing urease, at least one of the sorbent pouches containing zirconium phosphate and at least one of the sorbent pouches containing another sorbent material; and

wherein the engagement member on the planar base of the sorbent pouch containing urease and the receiving groove on the planar top of the sorbent pouch containing zirconium phosphate are of a different size than the engagement member and receiving groove on the at least one sorbent pouch containing another sorbent material.

19. The sorbent assembly of claim 1, wherein each of the two or more sorbent pouches comprises one or more selected from:

(i) sidewalls having a thickness different from the sidewall thicknesses of the other sorbent pouches, such that the two or more sorbent pouches have differing interior diameters;

wherein each sorbent pouch has a sidewall thickness greater than that of the previous sorbent pouch in series;

(ii) differing exterior diameters;

wherein each sorbent pouch has an exterior diameter smaller than that of the previous sorbent pouch in series;

(iii) one or more annular ring, wherein the one or more annular ring is constructed from a fluid impermeable substance;

wherein the one or more annular ring is disposed on the interior circumference of each of the two or more sorbent pouches and extends radially into the center of each of the two or more sorbent pouches; and

wherein the annular ring has a cross-sectional shape selected from the group comprising circular, triangular, and rectangular.

20. The sorbent pouch assembly of claim 1, wherein the fluid is dialysate.

21. The sorbent pouch assembly of claim 1, wherein the first sorbent pouch has a first engagement member and the second sorbent pouch has a second engagement member, the first sorbent pouch stacked in series with the second sorbent pouch by connecting the engagement member to the second engagement member.

22. The sorbent pouch assembly of claim 1, wherein the first sorbent pouch and the second sorbent pouch each containing at least one sorbent material selected from a group consisting of activated carbon, hydrous zirconium oxide, zirconium phosphate, ion-exchange resin, alumina, urease, and combinations thereof;

wherein the first sorbent pouch and the second sorbent pouch are positioned sequentially in series in a direction of a fluid flow wherein a fluid first enters the first sorbent pouch and then the second sorbent pouch.

23. The sorbent pouch assembly of claim 1, wherein the first and second sorbent pouches detachable from the sorbent assembly shell are re-attachable to the sorbent assembly shell.