Printing utilizing a virtual mask

• US 10,357,962 B2
• Filed: 03/08/2016
• Issued: 07/23/2019
• Est. Priority Date: 03/08/2016
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Miller, Todd W.
• Primary Examiner(s): Kennedy, Timothy
• Application Number:
  US15/063,730
• Publication Number:
  US 20170259500A1
• Time in Patent Office: 1,232 Days
• CPC Class Codes: A43B 1/04 braided, knotted, knitted or crocheted
• CPC Class Codes: A43B 23/04 Uppers made of one piece; Uppers with inserted gussets
• CPC Class Codes: A43D 8/16 Ornamentation by creasing A43D8/44; of leather in general C14B1/56
• CPC Class Codes: A43D 95/14 incorporating marking, printing, or embossing apparatus ornamentation of shoe part blanks A43D8/16; printing per se , stamping per se B41
• CPC Class Codes: B29C 48/18 the components being layers
• CPC Class Codes: B29C 64/106 using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
• CPC Class Codes: B29C 64/112 using individual droplets, e.g. from jetting heads
• CPC Class Codes: B29C 64/118 using filamentary material being melted, e.g. fused deposition modelling [FDM]
• CPC Class Codes: B29C 64/124 using layers of liquid which are selectively solidified
• CPC Class Codes: B29C 64/386 Data acquisition or data processing for additive manufacturing
• CPC Class Codes: B33Y 10/00 Processes of additive manufacturing
• CPC Class Codes: B33Y 30/00 Apparatus for additive manufacturing; Details thereof or accessories therefor
• CPC Class Codes: B33Y 50/00 Data acquisition or data processing for additive manufacturing
• CPC Class Codes: B41F 17/38 for printing on knitted fabrics
• CPC Class Codes: B41J 11/008 Controlling printhead for accurately positioning print image on printing material, e.g. with the intention to control the width of margins
• CPC Class Codes: B41J 3/4073 Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects B41J3/283, B41J3/286 take precedence; building up a 3D object using individual droplets from jetting heads B29C64/112
• CPC Class Codes: B41J 3/4078 Printing on textile
• CPC Class Codes: D06M 23/16 Processes for the non-uniform application of treating agents, e.g. one-sided treatment; Differential treatment
• CPC Class Codes: D06N 7/0092 Non-continuous polymer coating on the fibrous substrate, e.g. plastic dots on fabrics
• CPC Class Codes: D06Q 1/00 Decorating textiles

Abstract

A method and apparatus for printing on an article are disclosed. An embodiment of a method may include the generation of a virtual mask that can designate areas for printing and/or designate areas to exclude from printing. A method may include utilization of the virtual mask during either 2D or 3D printing such that a print design is printed in areas designated for printing by the virtual mask.

Claims

1. A method of selectively omitting a portion of a print design based on detecting a feature of an article to print the print design except the selectively omitted portion on the article, the method comprising:

disposing the article on a portion of a print system;

forming a digitized image of the article based on data obtained from a sensor system while the article is on the portion of the print system, wherein the digitized image comprises at least a first region representing at least a portion of the article;

using a computing system, classifying first portions of the first region as belonging to a first category and classifying second portions of the first region as belonging to a second category corresponding to a detected feature of the article, the first and second portions being classified based on the digitized image;

discharging a print material on the article based on the print design, using the printing system, on the at least a portion of the article represented by the first region if the first region is classified in the first category; and

preventing the discharge of print material on the at least a portion of the article represented by the first region if the first region is classified in the second category;

wherein the discharged print material on the article constitutes an incomplete form of the print design lacking print material at the selectively omitted portion of the print design corresponding to the detected visible feature of the article.

2. The method according to claim 1, wherein the sensor system includes an image capture device that helps to produce the digitized image.

3. The method according to claim 1, further comprising classifying each region of the digitized image as belonging to the first category or the second category.

4. The method according to claim 1, further comprising:

generating a virtual mask comprised of all of the regions classified in the second category; and

preventing areas of the article represented by regions in the virtual mask from receiving the print material.

5. The method according to claim 1, wherein:

the article comprises a plurality of tangible portions and a plurality of apertures;

wherein the regions representing the plurality of tangible portions are classified in the first category; and

wherein the regions representing the plurality of apertures are classified in the second category.

6. The method according to claim 4, further comprising:

selecting a digitized print design that is a digital representation of the print design;

applying the virtual mask to the digitized print design so that at least some of the digitized print design is identified with the virtual mask;

printing a first portion of the digitized print design onto the article; and

preventing a second portion of the digitized print design that is identified with the virtual mask from being printed.

7. The method according to claim 1, further comprising printing at least one three-dimensional structure onto the article.

8. The method according to claim 1, further including:

printing the print design on the article; and

wherein the step of classifying further includes classifying at least one region after some of the print material has been discharged.

9. The method according to claim 1, wherein the first region of the digitized image comprises at least one pixel.

10. A method of printing on an object using a virtual mask, the method comprising:

placing the object on a tray in a printing system;

obtaining image data regarding the object while the object is on the tray using at least one image capture device;

forming a virtual representation of the object based on the image data and demarcating the virtual representation into one or more regions representing different portions of the object;

generating a virtual mask based using a computing system, wherein the virtual mask classifies each region of the virtual representation as belonging to either a first area where printing is permitted or a second area where printing is prohibited;

selecting the print design;

preventing the discharge of the print material on the object based on the print design at portions of the object that correspond to the first area to selectively omit portions of the print design; and

discharging a print material on the object based on the print design at portions of the object that correspond to the second area,

wherein the discharged print material on the object constitutes an incomplete form of the print design lacking print material at the selectively omitted portions of the print design that correspond to the first area.

11. The method according to claim 10,

wherein the step of generating a virtual mask further includes classifying at least one region after the print material has been discharged.

12. The method according to claim 10,

wherein the object includes a plurality of apertures, and wherein the virtual mask classifies regions representing the plurality of apertures as belonging to the second area.

13. The method according to claim 12, wherein the object has a three-dimensional geometry.

14. The method according to claim 13, further comprising classifying each of the regions representing the plurality of tangible portions as belonging to the area where printing is permitted.

15. The method according to claim 13, further comprising classifying each of the regions representing the plurality of apertures as belonging to the area where printing is prohibited.

16. The method according to claim 12, wherein the object further includes a plurality of tangible portions and the virtual mask classifies regions representing the plurality of tangible portions as belonging to the first area.

17. The method according to claim 10, further comprising aligning the object with the tray and a print nozzle using a sensor system.