Electric power storage system

• US 10,358,047 B2
• Filed: 05/26/2015
• Issued: 07/23/2019
• Est. Priority Date: 05/28/2014
• Status: Active Grant

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Murata, Takashi, Masuda, Tomokazu
• Primary Examiner(s): Zhou, Zixuan
• Application Number:
  US15/313,150
• Publication Number:
  US 20170120775A1
• Time in Patent Office: 1,519 Days
• Field of Search: 320109, 320150, 701 22
• CPC Class Codes: B60K 6/48 Parallel type
• CPC Class Codes: B60L 1/02 to electric heating circuits
• CPC Class Codes: B60L 2240/545 Temperature
• CPC Class Codes: B60L 53/14 Conductive energy transfer
• CPC Class Codes: B60L 58/15 Preventing overcharging
• CPC Class Codes: B60L 58/27 by heating
• CPC Class Codes: B60L 7/16 for vehicles comprising converters between the power source and the motor
• CPC Class Codes: B60W 10/26 for electrical energy, e.g. batteries or capacitors
• CPC Class Codes: B60W 2510/244 Charge state
• CPC Class Codes: B60W 2510/246 Temperature
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/443 in response to temperature
• CPC Class Codes: H01M 10/486 for measuring temperature
• CPC Class Codes: H01M 10/615 Heating or keeping warm
• CPC Class Codes: H01M 10/625 Vehicles
• CPC Class Codes: H01M 10/6571 Resistive heaters arrangements for heating the battery by its resistance to the internal current H01M10/637
• CPC Class Codes: H01M 2220/20 Batteries in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: H02J 7/007194 of the battery
• CPC Class Codes: H02J 7/04 Regulation of charging current or voltage
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 : Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 : Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/14 : Plug-in electric vehicles

Abstract

An electric power storage system for a vehicle includes a temperature sensor configured to detect a temperature of a battery, a battery heater, a charger connectable with an external power supply and configured to deliver external power to the battery and the battery heater, and a controller. In the system, a first electric power is supplied to the battery heater when the state of charge of the battery is larger than a predetermined value and the temperature of the battery is equal to or lower than the predetermined temperature, and a second electric power is supplied to the battery heater when the state of charge of the battery is equal to or smaller than the predetermined value and the temperature of the battery is equal to or lower than the predetermined temperature. The first electric power is smaller than the second electric power.

Claims

1. An electric power storage system for a vehicle, the vehicle including a motor for moving the vehicle, and a battery configured to supply electric power to the motor, the battery being adapted to be charged with external power supplied from an external power supply, the electric power storage system comprising:

a temperature sensor configured to detect a temperature of the battery;

a battery heater configured to raise the temperature of the battery;

a charger that is connectable with the external power supply, and is configured to deliver the external power to the battery and the battery heater, respectively; and

a controller configured to

perform charge control and temperature regulation control when the temperature of the battery is equal to or lower than a predetermined temperature, the charge control being control for charging the battery with the external power, the temperature regulation control being control for supplying a part of the external power to the battery heater and raising the temperature of the battery when the temperature of the battery is equal to or lower than the predetermined temperature,

the controller being configured to perform control for supplying a first electric power to the battery heater when a state of charge of the battery is larger than a predetermined value and the temperature of the battery is equal to or lower than the predetermined temperature, and

the controller being configured to perform control for supplying a second electric power to the battery heater when the state of charge of the battery is equal to or smaller than the predetermined value and the temperature of the battery is equal to or lower than the predetermined temperature, the first electric power being smaller than the second electric power.

2. The electric power storage system according to claim 1, wherein

the charge control includes first charge control and second charge control, the first charge control being performed by the controller when the state of charge of the battery is equal to or smaller than the predetermined value, the second charge control being performed by the controller when the state of charge of the battery is larger than the predetermined value, and

the controller is configured to perform the temperature regulation control while performing the first charge control such that the power supplied to the battery heater is reduced as the state of charge of the battery increases.

3. The electric power storage system according to claim 2, wherein

the controller is configured to perform the first charge control such that charging power supplied to the battery is reduced as the state of charge of the battery increases.

4. The electric power storage system according to claim 1, wherein

the charge control includes first charge control and second charge control, the first charge control being performed by the controller when the state of charge of the battery is equal to or smaller than the predetermined value, and including a plurality of control zones, the control zones being defined based on a magnitude of the state of charge of the battery, the second charge control being performed by the controller when the state of charge of the battery is larger than the predetermined value, and

the controller is configured to perform the charge control while performing the temperature regulation control, such that charging power supplied to the battery is reduced, and the power supplied to the battery heater is reduced, as the state of charge of the battery in one of the control zones in which the first charge control is currently performed is higher.

5. The electric power storage system according to claim 2, wherein

the second charge control is a charge mode in which the battery is charged in a region in which the state of charge of the battery ranges from the predetermined value to a predetermined upper-limit value, the battery being charged in the charge mode with charging power that is smaller than charging power of the first charge control.

6. The electric power storage system according to claim 1, wherein

the controller is configured to inhibit the temperature regulation control from being performed even when the temperature of the battery is equal to or lower than the predetermined temperature, when the state of charge of the battery is larger than the predetermined value.

7. The electric power storage system according to claim 1, wherein

the predetermined value is lower than an upper-limit value of the state of charge of the battery, the upper-limit value being equal to a full charging capacity of the battery, or being lower than the full charging capacity and an upper-limit value of a permissible range of the state of charge of the battery under the charge control.