Method of wirelessly transferring power

• US 10,361,586 B2
• Filed: 12/29/2015
• Issued: 07/23/2019
• Est. Priority Date: 12/29/2015
• Status: Active Grant

• Current Assignee: Motorola Solutions, Inc.
• Original Assignee: Motorola Solutions, Inc.
• Inventors: Chong, Chee Khon, Lee, Sin Keng, Tan, Teik Siew
• Primary Examiner(s): Fureman, Jared
• Assistant Examiner(s): Dominique, Emmanuel
• Application Number:
  US14/983,372
• Publication Number:
  US 20170187238A1
• Time in Patent Office: 1,302 Days
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/502 the energy repeater being integrated together with the emitter or the receiver

Abstract

A wireless power transfer device including a first power amplifier configured to generate a first drive signal, a second power amplifier configured to generate a second drive signal, a first transmitter coil configured to generate a first magnetic field having a first magnitude in response to receiving the first drive signal, and a second transmitter coil configured to generate a second magnetic field having a second magnitude in response to receiving the second drive signal. The wireless power transfer device also includes a repeater coil magnetically coupled to the first transmitter coil and the second transmitter coil, and configured to generate a third magnetic field having a third magnitude. The third magnitude is greater than the first magnitude and greater than the second magnitude. The repeater coil is configured to magnetically transfer power to an external device.

Claims

1. A wireless power transfer device comprising:

a first power amplifier configured to generate a first drive signal;

a first transmitter coil electrically coupled to the first power amplifier, and configured to generate a first magnetic field having a first magnitude in response to receiving the first drive signal;

a second power amplifier configured to generate a second drive signal;

a second transmitter coil electrically coupled to the second power amplifier, and configured to generate a second magnetic field having a second magnitude in response to receiving the second drive signal; and

a repeater coil magnetically coupled to the first transmitter coil and the second transmitter coil, and configured to combine the first magnetic field and the second magnetic field to generate a third magnetic field having a third magnitude, wherein the third magnitude is greater than the first magnitude and is also greater than the second magnitude, the repeater coil configured to magnetically transfer power to an external device.

2. The wireless power transfer device of claim 1, wherein the third magnitude is equal to or less than a sum of the first magnitude and the second magnitude.

3. The wireless power transfer device of claim 1, wherein the second drive signal has a phase difference with respect to the first drive signal.

4. The wireless power transfer device of claim 3, wherein the phase difference with respect to the first drive signal is three hundred (330) degrees.

5. The wireless power transfer device of claim 1, wherein the first drive signal and the second drive signal are synchronized with an internal reference clock.

6. The wireless power transfer device of claim 1, wherein:

the first transmitter coil includes a first portion;

the second transmitter coil includes a second portion; and

the repeater coil includes a third portion and a fourth portion, and wherein the repeater coil is positioned with respect to the first transmitter coil such that the first portion and the third portion overlap in a first overlap region, and wherein the repeater coil is positioned with respect to the second transmitter coil such that the second portion and the fourth portion overlap in a second overlap region.

7. The wireless power transfer device of claim 6, further comprising a first flux concentrator aligned with the first overlap region and configured to concentrate a first magnetic flux of the first magnetic field.

8. The wireless power transfer device of claim 7, further comprising a second flux concentrator aligned with the second overlap region, and configured to concentrate a second magnetic flux of the second magnetic field.

9. The wireless power transfer device of claim 8, wherein a spacing of the first flux concentrator between the first transmitter coil and the repeater coil, and a spacing of the second flux concentrator between the second transmitter coil and the repeater coil are configured to provide a maximum power transfer.

10. The wireless power transfer device of claim 9, wherein a ratio of a power transfer distance to a distance between the first transmitter coil and the second transmitter coil is at least 5.

11. The wireless power transfer device of claim 1, further comprising a third power amplifier configured to generate a third drive signal, and a third transmitter coil electrically coupled to the third power amplifier and configured to generate a fourth magnetic field having a fourth magnitude in response to receiving the third drive signal, wherein the repeater coil is magnetically coupled to the first transmitter coil, the second transmitter coil, and the third transmitter coil, and wherein the third magnitude of the third magnetic field is equal to or less than a sum of the first magnitude, the second magnitude, and the fourth magnitude.

12. A method of wirelessly transferring power with a wireless power transfer device having a first transmitter coil, a second transmitter coil, and a repeater coil, the method comprising:

electrically coupling a first power amplifier to the first transmitter coil;

generating a first drive signal with the first power amplifier;

electrically coupling a second power amplifier to the second transmitter coil;

generating a second drive signal with the second power amplifier;

generating, with the first transmitter coil, a first magnetic field having a first magnitude in response to receiving the first drive signal;

generating, with the second transmitter coil, a second magnetic field having a second magnitude in response to receiving the second drive signal;

magnetically coupling the first transmitter coil and the second transmitter coil with a repeater coil; and

combining the first magnetic field and the second magnetic field to generate, with the repeater coil, a third magnetic field having a third magnitude, wherein the third magnitude is greater than the first magnitude and is also greater than the second magnitude.

13. The method of claim 12, wherein generating the third magnetic field having the third magnitude includes generating the third magnetic field having the third magnitude that is equal to or less than a sum of the first magnitude and the second magnitude.

14. The method of claim 12, wherein generating the second drive signal includes generating the second drive signal having a phase difference with respect to the first drive signal.

15. The method of claim 14, wherein generating the second drive signal having a phase difference with respect to the first drive signal includes generating the second drive signal having three hundred (330) degrees phase difference with respect to the first drive signal.

16. The method of claim 12, wherein generating the second drive signal includes generating the second drive signal that is synchronized with the first drive signal according to an internal reference clock.

17. The method of claim 12, wherein the first transmitter coil includes a first portion, the second transmitter coil includes a second portion, and the repeater coil includes a third portion and a fourth portion, and further comprising:

overlapping the first portion of the first transmitter coil with the third portion of the repeater coil in a first overlap region; and

overlapping the second portion of the second transmitter coil with the fourth portion of the repeater coil in a second overlap region.

18. The method of claim 17, further comprising:

aligning a first flux concentrator with the first overlap region to concentrate a first magnetic flux of the first magnetic field; and

aligning a second flux concentrator with the second overlap region to concentrate a second magnetic flux of the second magnetic field.

19. The method of claim 18, further comprising spacing the first flux concentrator between the first transmitter coil and the repeater coil to maximize a power transfer, and spacing the second flux concentrator between the second transmitter coil and the repeater coil to maximize the power transfer.

20. The method of claim 12, further comprising:

generating a third drive signal with a third power amplifier;

generating, with a third transmitter coil, a fourth magnetic field having a fourth magnitude in response to receiving the third drive signal; and

magnetically coupling the third transmitter coil with the repeater coil,

wherein generating the third magnetic field includes generating, with the repeater coil, the third magnetic field having a third magnitude that is equal to or less than a sum of the first magnitude, the second magnitude, and the fourth magnitude.

21. A wireless power transfer system comprising:

a wireless power transfer device including;

a wireless power transfer array having;

a first plurality of power amplifiers configured to generate a first plurality of drive signals,

a first plurality of transmitter coils configured to generate a first plurality of magnetic fields, each transmitter coil electrically coupled to one of the first plurality of power amplifiers, each magnetic field being phase aligned to be additively combined with the rest of the first plurality of magnetic fields, and

a first repeater coil magnetically coupled to the first plurality of transmitter coils, and configured to additively combine the plurality of magnetic fields from the plurality of transmitter coils,

wherein the wireless power transfer device is associated with a predetermined power transfer area and a predetermined power transfer distance; and

an external device including a receiver coil magnetically coupled to the first repeater coil and configured to receive wireless power from the wireless power transfer device when the receiver coil is positioned within the predetermined power transfer area and the predetermined power transfer distance.

22. The wireless power transfer system of claim 21, wherein the wireless power transfer device further includes a second wireless power transfer array magnetically coupled to the first wireless power transfer array to increase the predetermined power transfer area and the predetermined power transfer distance, the second wireless power transfer array including a second repeater coil.

23. The wireless power transfer system of claim 22, wherein the second repeater coil is magnetically coupled to one of the first plurality of transmitter coils.

24. The wireless power transfer system of claim 23, wherein the second wireless power transfer array includes:

a power amplifier configured to generate a drive signal, the power amplifier being separate from the first plurality of power amplifiers,

a transmitter coil, separate from the first plurality of transmitter coils, electrically coupled to the power amplifier, and configured to generate a third magnetic field in response to receiving the drive signal.

25. The wireless power transfer system of claim 22, wherein the first repeater coil includes a first plurality of edges defining a perimeter of the first repeater coil, and wherein the first repeater coil is magnetically coupled to the first plurality of transmitter coils at the first plurality of edges.