Component mounting machine

• US 10,362,719 B2
• Filed: 04/02/2014
• Issued: 07/23/2019
• Est. Priority Date: 04/02/2014
• Status: Active Grant

• Current Assignee: Fuji Company Limited
• Original Assignee: Fuji Company Limited
• Inventors: Iisaka, Jun, Oyama, Shigeto
• Primary Examiner(s): Trinh, Minh N
• Application Number:
  US15/129,644
• Publication Number:
  US 20170156243A1
• Time in Patent Office: 1,938 Days
• CPC Class Codes: H05K 13/0408 Incorporating a pick-up tool
• CPC Class Codes: H05K 13/0409 Sucking devices
• CPC Class Codes: H05K 13/041 having multiple pick-up tools
• CPC Class Codes: H05K 13/08 Monitoring manufacture of assemblages

Abstract

A component mounting machine including a head having two right and left nozzle holders to which suction nozzles are detachably attached, and a nozzle station having multiple sockets for accommodating the suction nozzles. The multiple sockets are arrayed at the same interval as an interval of the right and left nozzle holders. The suction nozzles mounted on the right and left adjacent nozzle holders can be simultaneously returned to right and left empty sockets, and the suction nozzles accommodated in the right and left adjacent sockets can be simultaneously mounted on the right and left nozzle holders.

Claims

1. A component mounting machine for mounting a component on a board, comprising:

a head including multiple holders each of the holders including a suction nozzle detachably attached to the respective holder, the suction nozzle configured to mount the component on the board;

a moving device operably connected to the head and configured to move the head;

a lifting and lowering device coupled to the head to independently lift and lower the multiple holders;

a nozzle accommodation container on a frame of the component mounting machine, the nozzle accommodation container including multiple accommodation sections configured to accommodate the suction nozzle;

a control device operatively connected to the head and configured to

control the moving device to move the suction nozzle mounted on the respective holders to a position facing an accommodation target accommodation section in the multiple accommodation sections, and

control the lifting and lowering device to place the suction nozzle mounted on the respective holders in the accommodation target accommodation section, and

control the moving device to move the multiple holders having no suction nozzle mounted thereon move to a position facing the accommodation section which accommodates a set of mounting target suction nozzles in the multiple accommodation sections,

control the lifting and lowering device to mount the mounting target suction nozzles accommodated in facing accommodation section respectively and simultaneously on the multiple holders;

control the moving device to move a predetermined holder of the multiple holders to a position facing a first accommodation section of the accommodation container that accommodates a first suction nozzle that satisfies a predetermined replacement condition;

control the lifting and lowering device to mount the first suction nozzle accommodated in the first accommodation section on the predetermined holders;

control the moving device to move the first suction nozzle mounted on the predetermined holder to a position facing a second accommodation section of the accommodation container; and

control the lifting and lowering device to place the first suction nozzle mounted on the predetermined holder in the second accommodation section.

2. The component mounting machine according to claim 1, wherein the control unit is further configured to

determine whether the first suction nozzle satisfies the predetermined replacement condition, and

control the moving device and the lifting and lowering device to exchange the first suction nozzle with a spare suction nozzle accommodated in the accommodation section on the basis that the replacement condition is satisfied in a case where the control unit determines that the first suction nozzle is abnormal.

3. The component mounting machine according to claim 1, further comprising:

a first lane and a second lane,

wherein the component mounting machine simultaneously mounts components on a board conveyed on the first lane and mounts component on a board conveyed on the second lane, and

wherein the control device is configured to control the moving device and the lifting and lowering device to exchange a set of the suction nozzles used for a subsequent production accommodated in the accommodation section, on the basis that the replacement condition is satisfied in a case where any one of the first lane and the second lane is under production and setup change for the subsequent production type is performed after another production is completed.