Expandable spinal implants

• US 10,363,142 B2
• Filed: 12/10/2015
• Issued: 07/30/2019
• Est. Priority Date: 12/11/2014
• Status: Active Grant

• Current Assignee: K2M, Inc (Stryker Corporation)
• Original Assignee: K2M, Inc (Stryker Corporation)
• Inventors: McClintock, Larry, Ludwig, Steven, Dhupar, Scott, Bianco, Sabatino
• Primary Examiner(s): Lawson, Matthew J
• Assistant Examiner(s): Sipp, Amy
• Application Number:
  US14/965,246
• Publication Number:
  US 20160166396A1
• Time in Patent Office: 1,328 Days
• CPC Class Codes: A61F 2/30771 applied in original prostheses, e.g. holes or grooves
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4425 made of articulated components
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/446 having a circular or elliptical cross-section substantially parallel to the axis of the spine, e.g. cylinders or frustocones
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/30556 for adjusting thickness
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30594 slotted, e.g. radial or meridian slot ending in a polar aperture, non-polar slots, horizontal or arcuate slots
• CPC Class Codes: A61F 2002/30843 Pyramidally-shaped
• CPC Class Codes: A61F 2002/30904 serrated profile, i.e. saw-toothed
• CPC Class Codes: A61F 2002/443 having two transversal endplates and at least one intermediate component
• CPC Class Codes: A61F 2250/0008 for adjusting a position by translation along an axis or two perpendicular axes

Abstract

A spinal implant has a proximal region and a distal region, and includes an upper body and a lower body each having inner surfaces disposed in opposed relation relative to each other. A proximal adjustment assembly is disposed between the upper and lower bodies at the proximal region of the spinal implant and is adjustably coupled to the upper and lower bodies, and a distal adjustment assembly is disposed between the upper and lower bodies at the distal region of the spinal implant and is adjustably coupled to the upper and lower bodies. The proximal and distal adjustment assemblies are independently movable with respect to each other to change a vertical height of at least one of the proximal region or the distal region of the spinal implant.

Claims

1. A spinal implant having a proximal region and a distal region, the spinal implant comprising:

an upper body including an outer surface and an inner surface;

a lower body including an outer surface and an inner surface, the inner surfaces of the upper and lower bodies disposed in opposed relation relative to each other;

a proximal adjustment assembly disposed between the upper and lower bodies at the proximal region of the spinal implant and adjustably coupled to the upper and lower bodies; and

a distal adjustment assembly disposed between the upper and lower bodies at the distal region of the spinal implant and adjustably coupled to the upper and lower bodies, the proximal and distal adjustment assemblies independently movable to change a vertical height of at least one of the proximal region or the distal region of the spinal implant, the distal adjustment assembly including;

a pivot linkage assembly including an upper pivot linkage pivotably connected to the inner surface of the upper body and a lower pivot linkage pivotably connected to the inner surface of the lower body, the upper and lower pivot linkages pivotably connected to each other and movable with respect to each other to change the vertical height of the distal region of the spinal implant;

a threaded post including a distal end movable into and out of contact with the pivot linkage assembly to effect movement of the upper and lower pivot linkages with respect to each other; and

an expander including a body portion defining a cavity therein and a distal end including a double ramped inner surface, wherein the pivot linkage assembly extends through the cavity of the expander such that the upper and lower pivot linkages contact the double ramped inner surface of the expander when moved by the threaded post.

2. The spinal implant according to claim 1, wherein the expander includes a shaft extending proximally from the body portion, the shaft including a threaded opening defined therein, and wherein the threaded post is threadingly engaged with the threaded opening of the shaft and axially movable therethrough into the cavity of the expander.

3. The spinal implant according to claim 1, wherein the upper and lower pivot linkages of the pivot linkage assembly are pivotably connected to each other about a pin positioned through holes that are defined in the upper and lower pivot linkages and axially aligned with each other.

7. The spinal implant according to claim 3, wherein the holes defined in the upper and lower pivot linkages are axially aligned with longitudinal slots defined in lateral sides of the body portion of the expander, and the pin extends into the longitudinal slots and is translatable within the longitudinal slots during pivoting movement of the upper and lower pivot linkages.

4. A spinal implant having a proximal region and a distal region, the spinal implant comprising:

an upper body including an outer surface and an inner surface;

a lower body including an outer surface and an inner surface, the inner surfaces of the upper and lower bodies disposed in opposed relation relative to each other, and each of the inner surfaces of the upper and lower bodies including a pair of proximal fins defining angled slots therethrough;

a proximal adjustment assembly disposed between the upper and lower bodies at the proximal region of the spinal implant and adjustably coupled to the upper and lower bodies, the proximal adjustment assembly including;

a linkage body including a pair of arms extending along lateral sides thereof, each arm of the pair of arms including a distal hole; and

a first set of pins disposed within the distal holes of the linkage body and into the angled slots of the upper and lower bodies,

such that movement of the linkage body causes the first set of pins to translate within the angled slots to change a vertical height of the proximal region of the spinal implant; and

a distal adjustment assembly disposed between the upper and lower bodies at the distal region of the spinal implant and adjustably coupled to the upper and lower bodies, the distal adjustment assembly including;

a pivot linkage assembly including an upper pivot linkage pivotably connected to the inner surface of the upper body and a lower pivot linkage pivotably connected to the inner surface of the lower body, the upper and lower pivot linkages pivotably connected to each other and movable with respect to each other to change a vertical height of the distal region of the spinal implant; and

a threaded post including a distal end movable into and out of contact with the pivot linkage assembly to effect movement of the upper and lower pivot linkages with respect to each other,

wherein the proximal and distal adjustment assemblies are independently movable to change the vertical height of at least one of the proximal region or the distal region of the spinal implant.

5. The spinal implant according to claim 4, wherein the proximal adjustment assembly includes a flange nut having a threaded opening defined therethrough that is threadingly engaged with the threaded post of the distal adjustment assembly, and the linkage body includes a recess in which a distal flange of the flange nut is disposed, such that axial movement of the flange nut along the threaded post effects movement of the linkage body.

6. The spinal implant according to claim 5, wherein the pair of proximal fins of the upper and lower bodies defines vertical slots therethrough, and wherein the proximal adjustment assembly includes a coupler that includes a pair of nubs extending from lateral sides thereof that is slidably disposed within the vertical slots of the upper and lower bodies.