Plunger for drug delivery device

• US 10,363,372 B2
• Filed: 08/11/2017
• Issued: 07/30/2019
• Est. Priority Date: 08/12/2016
• Status: Active Grant

• Current Assignee: Insulet Corporation
• Original Assignee: Insulet Corporation
• Inventors: Nazzaro, David
• Primary Examiner(s): Hayman, Imani N
• Assistant Examiner(s): Legette, Tiffany
• Application Number:
  US15/674,974
• Publication Number:
  US 20180043106A1
• Time in Patent Office: 718 Days
• CPC Class Codes: A61M 2005/3109 Caps sealing the needle bore by use of, e.g. air-hardening adhesive, elastomer or epoxy resin
• CPC Class Codes: A61M 5/145 using pressurised reservoirs, e.g. pressurised by means of pistons
• CPC Class Codes: A61M 5/2429 by telescoping of ampoules or carpules with the syringe body
• CPC Class Codes: A61M 5/283 by telescoping of ampoules or carpules with the syringe body
• CPC Class Codes: A61M 5/31513 Piston constructions to improve sealing or sliding
• CPC Class Codes: A61M 5/31535 Means improving security or handling thereof, e.g. blocking means, means preventing insufficient dosing, means allowing correction of overset dose
• CPC Class Codes: A61M 5/31578 based on axial translation, i.e. components directly operatively associated and axially moved with plunger rod

Abstract

Plunger systems for expelling a liquid drug from a drug container within a wearable drug delivery device are provided. A rotation system coupled to a plunger rotates the plunger about a central axis of the plunger to overcome a static friction between the plunger and the drug container. After rotating the plunger, a drive system moves the plunger forward into the drug container to expel the liquid drug for delivery to the patient. A collapsible plunger includes a cavity. A radial torsion spring positioned in the cavity can provide an outward radial force on the collapsible plunger. The cavity enables the collapsible plunger to compress radially when entering and passing through a region of a drug container having a relatively narrower width. The radial torsion spring can radially expand the collapsible plunger when entering and passing through a region of the drug container having a relatively wider width.

Claims

1. A plunger system, comprising:

a collapsible plunger;

a push rod coupled to the plunger;

a drive spring positioned around the push rod; and

a needle conduit positioned through the push rod,

the collapsible plunger comprising a front surface, a back surface, and a cavity extending into the plunger and surrounded by the back surface, wherein the cavity forms an internal portion of the collapsible plunger, wherein a radial torsion spring is positioned in the cavity of the collapsible plunger.

2. The plunger system of claim 1, wherein the cavity is circular shaped and centered about a central axis of the collapsible plunger.

3. The plunger system of claim 1, wherein the collapsible plunger comprises coring areas extending from the cavity of the collapsible plunger toward the front surface of the collapsible plunger.

4. The plunger system of claim 1, wherein an end of the push rod and an end of the drive spring are positioned within the cavity of the collapsible plunger.

5. The plunger system of claim 1, wherein the cavity extends approximately halfway along a thickness of the collapsible plunger.

6. The plunger system of claim 1, wherein at least one of the drive spring and the push rod are configured to apply a force to the collapsible plunger to move the collapsible plunger.

7. The plunger system of claim 1, wherein the collapsible plunger comprises an elastomer.

8. The plunger system of claim 1, wherein the collapsible plunger is configured to compress radially.

9. The plunger system of claim 1, wherein the plunger system comprises a part of a wearable drug delivery device.

10. The plunger system of claim 1, wherein the push rod comprises an opening extending through the push rod, wherein the needle conduit is positioned within the opening of the push rod.

11. The plunger system of claim 10, wherein the needle conduit comprises a tip extending beyond the front surface of the plunger.

12. The plunger system of claim 1, wherein the radial torsion spring is configured to provide an outward radial force on the collapsible plunger.

13. The plunger system of claim 12, wherein the radial torsion spring is configured to maintain a predetermined diameter of the collapsible plunger.

14. The plunger system of claim 1, wherein the collapsible plunger comprises a stem extending from the front surface into the cavity and toward the back surface of the collapsible plunger.

15. The plunger system of claim 14, wherein the stem is centered about a central axis of the collapsible plunger.

16. The plunger system of claim 15, wherein the stem comprises a pocket.

17. The plunger system of claim 16, wherein the pocket comprises an open area configured to retain an end of the needle conduit.

18. A plunger system, comprising:

a collapsible plunger;

a push rod coupled to the plunger;

a drive spring positioned around the push rod;

a needle conduit positioned through the push rod; and

a rotation system configured to rotate the plunger about a central axis of the plunger, wherein the rotation system is configured to rotate the plunger by a predetermined amount to overcome a static friction between the plunger and a drug container in which the plunger is disposed.

19. The plunger system of claim 18, wherein the rotation system comprises a torsion spring.

20. The plunger system of claim 18, wherein the drug container is a vial standardized by the International Organization for Standardization (ISO).

21. The plunger system of claim 18, wherein the rotation system is configured to rotate the plunger prior to the plunger being moved along the central axis of the drug container.

22. The plunger system of claim 21, wherein the rotation system is configured to rotate the plunger by rotating the push rod.