Electromagnetic sensor for active monitoring of filter media within a filtration system

• US 10,363,502 B2
• Filed: 08/05/2016
• Issued: 07/30/2019
• Est. Priority Date: 08/14/2015
• Status: Active Grant

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Bonifas, Andrew P., Hable, Brock A., Amell, Nicholas G., Kim, Jaewon, Jesme, Ronald D., Maki, Jeffrey M., Astle, Robert E.
• Primary Examiner(s): Drodge, Joseph W
• Application Number:
  US15/749,647
• Publication Number:
  US 20180221796A1
• Time in Patent Office: 1,089 Days
• Field of Search: 210 85, 210282, 210739, 210746, 96417, 324713, 324715, 340603, 340606, 340609, 340620, 340632
• CPC Class Codes: B01D 2201/52 Filter identification means
• CPC Class Codes: B01D 35/143 Filter condition indicators
• CPC Class Codes: B01D 46/0005 Mounting of filtering elements within casings, housings or frames B01D46/2422 takes precedence
• CPC Class Codes: B01D 46/429 Means for wireless communication
• CPC Class Codes: C02F 1/001 Processes for the treatment of water whereby the filtration technique is of importance C02F1/44 takes precedence; construction of filters in general B01D24/00 - B01D41/00
• CPC Class Codes: C02F 1/485 located on the outer wall of the treatment device, i.e. not in contact with the liquid to be treated, e.g. detachable
• CPC Class Codes: G01N 27/9046 by analysing electrical signals
• CPC Class Codes: G01R 27/04 in circuits having distributed constants , e.g. having very long conductors or involving high frequencies

Abstract

In general, techniques are described for filter media monitoring within a filtration system. The filter media monitoring techniques described herein include, for example, direct contact with the filter media, e.g., a sensor may be located inside a boundary defined by a surface of the filter media, or indirect contact with the filter media, e.g., a sensor may be located outside the boundary defined by the surface of the filter media such that the sensor does not make direct physical contact with the filter media being monitored.

Claims

1. A filter sensor to be used with a filter media contained in a filter housing, comprising:

an antenna;

a controller electrically coupled to the antenna and configured to drive an electric signal through the antenna to generate an electromagnetic signal,

wherein the antenna is configured to electromagnetically couple to the filter media via near-field coupling and configured to encompass the filter media,

wherein the controller is configured to detect a characteristic of the antenna, wherein the characteristic of the antenna varies in response to a change of the filter media, and wherein the controller is further configured to determine an indicator indicative of a remaining filter capacity of the filter media based on the characteristic of the antenna.

2. The filter sensor of claim 1, wherein the characteristic of the antenna comprises at least one of an inductance, capacitance, reactance, impedance, equivalent series resistance, equivalent parallel resistance, quality factor and resonant frequency.

3. The filter sensor of claim 1,

wherein the characteristic of the antenna varies in response to a change of a material property of the filter media that changes over time during filtration, and

wherein the material property comprises at least one of an electrical conductivity, magnetic permeability, magnetic loss tangent, magnetic coercivity, magnetic saturation, dielectric constant, dielectric loss tangent or dielectric strength of the filter media.

4. The filter sensor of claim 1, further comprising:

a sensor housing containing the antenna and the controller,

wherein the sensor housing is annular shaped having an inner diameter sized to encompass a diameter of the filter housing containing the filter media, and

wherein the antenna comprises one or more loops arranged to wind around the sensor housing to encircle the filter housing.

5. The filter sensor of claim 1, wherein the controller is further configured to compare the remaining filter capacity to a threshold.

6. The filter sensor of claim 5, wherein the controller is further configured to output an alert when the remaining filter capacity falls below the threshold.

7. The filter sensor of claim 1, further comprising:

a second antenna operating at a second frequency different from the frequency of the antenna.

8. A filtration system comprising:

a filter housing positioned along a flow path conveying a fluid, the filter housing containing a filter media to filter the fluid;

a filter sensor comprising an antenna and a controller,

wherein the antenna is disposed exterior to the filter housing,

wherein the controller is configured to drive an electrical signal through the antenna to generate an electromagnetic signal configured to form an electromagnetic field through at least a portion of the filter media, and

wherein the controller is configured detect a characteristic of the antenna influenced by the near-field coupling with the filter media contained within the filter housing and, responsive to the detected characteristic, determine a remaining filter capacity of the filter media.

9. The filtration system of claim 8, wherein the characteristic of the antenna comprises one of an inductance, capacitance, reactance, impedance, equivalent series resistance, equivalent parallel resistance, quality factor and resonant frequency.

10. The filtration system of claim 8,

wherein the characteristic of the antenna changes over time responsive to changes in a material property of the filter media, and

wherein the material property is one of an electrical conductivity, magnetic permeability, magnetic loss tangent, magnetic coercivity, magnetic saturation, dielectric constant, dielectric loss tangent or dielectric strength of the filter media.

11. The filtration system of claim 8,

wherein the sensor further comprises a housing containing the antenna and the controller, wherein the housing is annular shaped having an inner diameter sized to encompass a diameter of a filter housing, and

wherein the antenna comprises one or more loops arranged to encircle the filter housing.